LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2011 >> Cooper S Countryman, Standard >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - Repair (R60) -- Cooper Countryman >> 3310 final drive >> 33 10 016 Removing and installing (replacing) rear axle differential

33 10 016 Removing and installing (replacing) rear axle differential

Special tools required: 

Necessary preliminary tasks: 

IMPORTANT:
  • The rear axle final drive may not be tilted by more than 45° during the installation procedure.
  • When reinstalling the current rear axle differential, BOTH RADIAL SHAFT SEALS OF THE OUTPUT SHAFTS  must be replaced.
  • The circlips on both output shafts must be replaced.

Support rear axle final drive (1) with workshop jack and special tool 33 5 200 .

Secure rear axle differential against falling out with tensioning strap (2).

Fig 1: Supporting Rear Axle Final Drive With Workshop Jack And Special Tool (33 5 200)
G11007595Courtesy of BMW OF NORTH AMERICA, INC.

Pull off vent hose (1) from connection.

Fig 2: Identifying Vent Hose
G11007596Courtesy of BMW OF NORTH AMERICA, INC.

Feed out vent hose (1) from bore hole.

Release holder (2) from rear axle final drive.

Disconnect plug connection (3).

Fig 3: Identifying Vent Hose, Holder And Plug Connection
G11007597Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on rear axle differential (2).

Tightening torque 33 17 1AZ

Fig 4: Identifying Rear Axle Differential And Screw
G11007598Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on cross member (2). (right-hand side is identical).

Tightening torque 33 31 2AZ .

Fig 5: Identifying Cross Member And Screw
G11007599Courtesy of BMW OF NORTH AMERICA, INC.

Drive out both drive shafts (1) with suitable tool (2).

Feed drive shafts (1) out of transmission by shifting rear axle final drive sideways.

Remove rear axle final drive.

Fig 6: Driving Out Both Drive Shafts With Suitable Tool
G11007600Courtesy of BMW OF NORTH AMERICA, INC.

Do not leave drive shafts (1) hanging in joints.

Tie up drive shafts (1) on suspension spring.

Fig 7: Identifying Drive Shafts
G11007601Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Insert output shaft into rear axle final drive.

Pull out assembly protection ring at lug (1) until one of the two predetermined breaking points gives.

Fig 8: Identifying Assembly Protection Ring Lug
G04794558Courtesy of BMW OF NORTH AMERICA, INC.

After installation: 

Replacement: