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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 232 (Convertible Top - Repair - Convertible (R57)) >> Motor-Operated Convertible Top >> 54 34 211 Replacing left or right tension cable

54 34 211 Replacing left or right tension cable

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Necessary preliminary tasks: 

Open folding sunroof a few centimeters to relieve tension on soft top fabric.

Pull off trim (1) towards rear.

Fig 1: Pulling Off Trim
G06917670Courtesy of BMW OF NORTH AMERICA, INC.

Detach soft top fabric (1) from front bow (2).

Installation: 

Replace double-sided adhesive tape.

Fig 2: Detaching Soft Top Fabric
G06917671Courtesy of BMW OF NORTH AMERICA, INC.

Unclip front plastic catches (1) in marked area.

If necessary, remove soft top fabric (2) from front bow (front) in direction of arrow.

Fig 3: Removing Soft Top Fabric
G06917672Courtesy of BMW OF NORTH AMERICA, INC.

Detach tension cable (1) at side from roof frame.

Installation: 

Secure tension cable (1) to front bow with insulating tape.

Fig 4: Identifying Tension Cable
G06917673Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew left and right nuts (1).

Unlock retaining lug (2) on both sides.

Fig 5: Identifying Retaining Lug And Nuts
G06917719Courtesy of BMW OF NORTH AMERICA, INC.

Disengage wire bow (1) on both sides.

Carefully release retainers in marked area (2).

Carefully release soft top fabric from crossbar.

Installation: 

Replace double-sided adhesive tape.

Fig 6: Identifying Retainers Area And Wire Bow
G06917720Courtesy of BMW OF NORTH AMERICA, INC.

Lever out plastic rivet (1).

Installation: 

Plastic rivet (1) cannot be removed without being destroyed.

NOTE: Fold soft top at bow upwards in order to relieve load on soft top fabric.
Fig 7: Identifying Plastic Rivet And Soft Top Fabric Holder
G06917762Courtesy of BMW OF NORTH AMERICA, INC.

Feed soft top fabric holder (2) out from main pillar (3).

Feed out tension cable (1) and lever spring (2) out of pin.

Installation: 

Press spring circlip correctly onto pin groove.

Check for secure seating.

Fig 8: Identifying Tension Cable And Spring
G06917763Courtesy of BMW OF NORTH AMERICA, INC.

Remove tension cable from fabric pockets.

Feed in new tension cable.

Installation: 

Perform FUNCTION CHECK  and look out for folds in and tensioning of soft top fabric.

Check retaining hooks.

With new soft top fabric, the force of the mechanism may not be sufficient to fully close the retaining hooks.

Open bow and close folding sunroof.

Relock bow.

Soft top fabric is stretched and after settling the retaining hooks are correctly locked again.