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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 954 (Cooling & Turbo System - Repair Instructions - Cooper S (W11 Engine)) >> Charge Air Cooler With Mount >> 17 51 085 Removing and installing/replacing pipe between intercooler and intake manifold (left)

17 51 085 Removing and installing/replacing pipe between intercooler and intake manifold (left)

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Disconnect battery. Refer to 12 00 DISCONNECTING AND CONNECTING BATTERY .

Remove throttle. Refer to 13 54 030 REMOVING AND INSTALLING/SEALING THROTTLE ASSEMBLY (COOPER S) .

Remove intercooler. Refer to 17 51 000 Removing and installing/replacing intercooler .

Lever out hose clamp (1) with screwdriver in direction of arrow.

Fig 1: Levering Out Hose Clamp
G00397808Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Illustration shows removed air duct.

Unscrew housing retaining nuts (2).

Fig 2: Removing Housing
G03309975Courtesy of BMW OF NORTH AMERICA, INC.

Remove housing (3).

Replace seal.

Tightening torque 17 51 5AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Secure hose clamp (1) with special tool 13 1 511.

Fig 3: Securing Hose Clamp
G00397809Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Illustration shows removed air duct.

Assemble engine.