17 51 000 Removing and installing/replacing intercooler

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2008 MINI Cooper, 2007 MINI Cooper, 2006 MINI Cooper, 2005 MINI Cooper, and 2004 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT: Intercooler sealing rings may only be installed in clean and dry condition.
Do not lubricate seals.

Unscrew mounting bolts (1) from intercooler cover.

Fig 1: Removing Intercooler Cover

G03309969

Courtesy of BMW OF NORTH AMERICA, INC.

Remove intercooler cover (2).

Tightening torque 17 51 1AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Remove screws (1) from brackets for sealing rings and remove upper brackets (2).

Fig 2: Removing Brackets

G03309970

Courtesy of BMW OF NORTH AMERICA, INC.

Remove screws (3) from brackets for intercooler and remove brackets (4).

Tightening torque 17 51 2AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Tightening torque 17 51 3AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Remove intercooler from right side.

Fig 3: Removing Intercooler From Right Side

G03309971

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Inspect sealing rings for cracks and damage and replace if necessary.

Installation:

Make sure intercooler sealing rings are correctly seated.

Secure sealing ring holders (1) fitted with threads to underside.

Fig 4: Securing Sealing Ring Holders

G03309972

Courtesy of BMW OF NORTH AMERICA, INC.