LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 926 (Body Equipment - Repair Instructions) >> Front door locks, handle >> 51 21 090 Removing and installing/replacing door lock on left or right front door

51 21 090 Removing and installing/replacing door lock on left or right front door

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Close window on front door and open all other windows.
Disconnect battery negative lead, refer to 12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY .

Remove front door trim panel, refer to 51 41 000 REMOVING AND INSTALLING LEFT OR RIGHT FRONT DOOR TRIM PANEL .

Remove outside handle, refer to 51 21 170 REMOVING AND INSTALLING OR REPLACING OUTSIDE HANDLE FROM LEFT OR RIGHT FRONT DOOR .

Version with side airbag in front door:

CAUTION: Remove and install/replace airbag module on front left or right door, refer to RESTRAINTS article. SIDE AIR BAG MODULE
NOTE: To release or partially detach sound insulation, follow procedure in "Removing and installing/replacing sound insulation on front left or right door", refer to 51 48... REMOVING AND INSTALLING/REPLACING SOUND INSULATION IN FRONT DOOR, LEFT OR RIGHT .

Partially detach sound insulation at rear and secure with adhesive tape (1).

Fig 1: Partially Detach Sound Insulation
G03160472Courtesy of BMW OF NORTH AMERICA, INC.

Remove connector (drive on door locking unit) by pulling downwards and backwards.

Fig 2: Removing Drive On Door Locking Unit Connector
G03160473Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect Bowden cable nipple (1) and Bowden cable guide (2) from door lock (3).

Fig 3: Disconnecting Bowden Cable Nipple & Bowden Cable Guide
G03160474Courtesy of BMW OF NORTH AMERICA, INC.

Unplug plug connection (micro-switch).

Fig 4: Identifying Micro-Switch Plug Connection
G03160475Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten clip (1) (Bowden cable on inside door handle).

Unfasten screws and pull door lock downwards to remove.

Fig 5: Removing Door Lock Screws
G03160476Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Lug on support (for paddle) must be located bottom center.

Fig 6: Turn Lug On Support To Bottom Center
G03160477Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Carefully insert support (1) (for paddle) on door lock carefully upwards into paddle (2) (lock cylinder).

Fig 7: Inserting Support On Door Lock
G03160478Courtesy of BMW OF NORTH AMERICA, INC.

Only replace:

Lift out locking unit (1) and pull drive (2) (door locking unit) upwards from door lock.

Fig 8: Removing Locking Unit
G03160479Courtesy of BMW OF NORTH AMERICA, INC.

Only replace:

Disconnect rods (1) and (2).

Fig 9: Disconnecting Rods
G03160480Courtesy of BMW OF NORTH AMERICA, INC.

Only replace:

If necessary, unfasten screws.

If necessary, remove retaining plate (1) and lift out micro-switch (2).

Fig 10: Removing Micro-Switch
G03160481Courtesy of BMW OF NORTH AMERICA, INC.