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51 41 000 Removing and installing left or right front door trim panel

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

Unfasten screw (1) in air duct.

If necessary lift out footwell light (2) and remove connector.

Version with seat memory:

If necessary, lift out memory switch (3) and remove connector.

Fig 1: Removing Air Duct Screw, Footwell Light & Memory
G03160646Courtesy of BMW OF NORTH AMERICA, INC.

Remove toggle switch (1) for side-window operation, refer to 61 31 115 REPLACING ROCKER SWITCH FOR SIDE-WINDOW OPERATION .

Lift out seal cap (2) and unfasten screw.

Fig 2: Removing Toggle Switch, Seal Cap & Door Panel Screw
G03160647Courtesy of BMW OF NORTH AMERICA, INC.

Unclip door trim panel all around.

Fig 3: Unclip Door Trim Panel
G03160648Courtesy of BMW OF NORTH AMERICA, INC.

Pull door trim upwards out of door clip and slide door handle (1) through the door trim.

Fig 4: Removing Door Handle
G03160649Courtesy of BMW OF NORTH AMERICA, INC.

Remove door clip.

Fig 5: Removing Door Clip
G03160650Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Install door clip in bracket of door trim.

Installation: 

Clips (1) are longer than the other clips. If necessary, replace damaged clips.

Fig 6: Installing Door Clip In Bracket Of Door Trim
G03160651Courtesy of BMW OF NORTH AMERICA, INC.
Fig 7: Identifying Door Clips
G03160652Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Slide cable (1) with acoustic insulation (2) through the bore (3).

Fig 8: Sliding Cable With Acoustic Insulation Through Bore
G03160653Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

After assembling the door trim panel proceed as follows:

  1. Open door window
  2. Close door
  3. Lock with vehicle key
  4. Check whether the linkage on the retaining knob can move freely.
  5. If necessary, dismantle door trim panels and align the linkage
  6. If necessary, mount door trim
  7. If necessary, repeat steps 1 to 4