LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 538 (Body Equipment - Repair Instructions - X5 (3.0L)) >> Rear Door Locks, Handles, Fittings >> 51 22 200 Removing and installing/replacing outside handle and lock control on left or right rear door

51 22 200 Removing and installing/replacing outside handle and lock control on left or right rear door

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Remove sound insulation on rear door. Refer to 51 48 ... REMOVING AND INSTALLING/REPLACING SOUND INSULATION IN REAR DOOR, LEFT OR RIGHT .

Remove outside handle on rear door. Refer to 51 22 170 REMOVING AND INSTALLING/REPLACING OUTSIDE HANDLE ON LEFT OR RIGHT BACK DOOR .

Remove seals (1) and (2) for outside handle.

Fig 1: Removing Seals For Outside Handle
G03255817Courtesy of BMW OF NORTH AMERICA, INC.

Unclip ball head (1).

Detach Bowden cable (2) from support (3) on door lock.

Fig 2: Detaching Bowden Cable From Support
G03255818Courtesy of BMW OF NORTH AMERICA, INC.

Slacken screw (1) (do not release fully).

Lift out lock actuator (2) towards front and remove to inner door panel.

Fig 3: Lifting Out Lock Actuator
G03255819Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Guide (3) must be located outside metal edge (4).

Lock actuator (5) must be flush with guide (6).

CAUTION: Bowden cable (1) must not be removed or replaced. In event of a mix-up, the door will not be able to be opened. Lock actuator (2) has a white marking on Bowden cable (1).
Fig 4: Identifying Bowden Cable
G03255820Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Bowden cable (1) must be fitted correctly with lock actuator (2).

Seal (3) must be fitted - wind noises.

Buffers (4) must be fitted.

Fig 5: View Of Bowden Cable With Seal And Buffers
G03255821Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, replace screw (1) on lock actuator (2).

Fig 6: Replacing Screw On Lock Actuator
G03255822Courtesy of BMW OF NORTH AMERICA, INC.

Guide (3) must be flush with support (4).