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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 538 (Body Equipment - Repair Instructions - X5 (3.0L)) >> Front Door Locks, Handles, Fittings >> 51 21 170 Removing and installing or replacing outside handle from left or right front door

51 21 170 Removing and installing or replacing outside handle from left or right front door

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Driver's Side: 

Remove lock cylinder completely from front door. Refer to 51 21 140 REMOVING AND INSTALLING/REPLACING COMPLETE LOCK CYLINDER .

Passenger Side: 

Remove cover on outside handle. 51 21 180 REMOVING AND INSTALLING/REPLACING COVER ON OUTSIDE HANDLE .

Removal: 

Slacken nut (1) on outside handle (2) (do not release fully).

Fig 1: Locating Nut On Outside Handle
G03255776Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Contact surface (3) of outside handle (2) must rest without play against lock actuator (4).

Tightening torque, (3.2 N.m.).

NOTE: Fit the older outer frame (1) of screw cover (damage to paint).

Pull outside handle (2) as far outwards/upwards as possible and secure in this position with a screwdriver (3).

Fig 2: Aligning And Securing Outside Handle
G03255777Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For removal, the outside handle (1) must remain secured with a screwdriver (3).
  1. Pull off outside handle (1) from rear lock actuator (2).
  2. Pull off outside handle (1) in lowest setting (as shown in illustration) from front lock actuator (4).
Fig 3: Removing Outside Handle From Rear Lock Actuator
G03255778Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Old outer frame (1) of screw cover must be fitted (damage to paint).

Press lock actuator (2) with a screwdriver (3) fully into "Open" setting.

Fig 4: Pressing Lock Actuator With A Screwdriver
G03255779Courtesy of BMW OF NORTH AMERICA, INC.

Mount outside handle in this position.

Installation: 

Supports (1) and (2) on outside handle (3) must not be damaged.

Fig 5: Identifying Supports On Outside Handle
G03255780Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

If necessary, replace faulty seals (1) and (2) for outside handle.

Fig 6: Locating Seals For Outside Handle
G03255781Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Carry out function check only with door open.