LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 503 (Body Equipment - Repair Instructions) >> Front door Locks, handles, Fittings >> 51 21 170 Removing and installing/replacing outside handle on front left or right door (Z3 Roadster, M Roadster, Z3 Coupe, M Coupe)

51 21 170 Removing and installing/replacing outside handle on front left or right door (Z3 Roadster, M Roadster, Z3 Coupe, M Coupe)

WARNING: This page is about a different car, the 2002 BMW Z3 and 2001 BMW Z3. However, it is still accessible from the selected car via links, so may be relevant.

Remove finisher strip for outside handle on front door, refer to 51 21 194 REMOVING AND INSTALLING/REPLACING FINISHER FROM OUTSIDE HANDLE ON LEFT OR RIGHT FRONT DOOR .

Remove front door trim, refer to 51 41 000 REMOVING AND INSTALLING FRONT LEFT OR RIGHT DOOR TRIM PANEL (Z3 ROADSTER, M ROADSTER, Z3 COUPE, M COUPE) .

Turn and remove holder on outside handle.

Cut through connector (1) on central locking mechanism and disconnect cable (2) from retaining tab (3).

Remove retaining plate (4) and lift out pin.

Fig 1: Removing Retaining Plate And Lift Out Pin
G03178900Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nut using special tool 51 2 070 and take off outside handle.

Installation: 

Tightening Torque, 51 21 2AZ. Refer to 51 21 FRONT DOOR LOCKS .

Check function.

Fig 2: Removing Outside Handle
G03178901Courtesy of BMW OF NORTH AMERICA, INC.

Unclip retainer (1) and lift out linkage (2). Press outside handle (3) slightly down, disconnect from gate on door lock (4) and remove.

Fig 3: Removing Retainer And Lift Out Linkage
G03178902Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The operation "Removing outside handle from left or right front door" ends here.

Only For Replacement Of Lock Cylinder: 

Insert key (1) in lock cylinder (3).

Drive out pin (2) using much and press out lock cylinder (3) using the vehicle key (1) (do not pull on the key (1)).

Fig 4: Removing Outside Handle From Left Or Right Front Door
G03178903Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If the key (1) is removed from the lock cylinder (2) during disassembly, the encoding plates (3) drop out.

Installation: 

When installed, the tip (4) is at the top.

Fig 5: Identifying Lock Assembly
G03178904Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The operation "Removing and installing/replacing complete lock cylinder on left or right front door" ends here.

Remove clip (1) and lift out micro-switch (2). Remove cable (3) from the guide (4). Twist contactor socket (5) and remove. Remove actuating rod (6).

Fig 6: Removing Actuating Rod
G03178905Courtesy of BMW OF NORTH AMERICA, INC.