51 22 090 Removing and installing/replacing door lock in left or right rear door
Necessary preliminary tasks:
- Remove SOUND INSULATION in rear area only.
- If necessary, remove CRASHPAD .
Only when removing door lock:
- Remove BOWDEN CABLE for inside door opener.
Installation:
Check function of child safety catch, as problems may arise:
- Lock does not center in body aperture
- Lock scrapes on inner door panel
- Lock snags on inner door panel
Disconnect Bowden cable at bottom (1) and top (3) from door lock (2).
Bowden cable must be correctly located in mounts on door lock (2).
Seal (4) must be correctly positioned on Bowden cable.
The operations for "Removing Bowden cable from door lock" end here.
Unlock plug connection (1) at lugs (2) and detach from door lock (3).
Unclip locking rod (4) from door lock (3).
Version with Soft Close Automatic:
Disconnect plug connection (1).
Unfasten cable tie (2).
Release screw (3) and nuts (4).
Tightening torque: see 10AZ in 51 22 REAR DOOR LOCKS
Do not damage door lock seal during removal.
Release screws (1).
Remove door lock (2) from inside.
Pull door lock (2) with special tool into corner (3).
Installation:
Seal (1) on door lock (2) must not be damaged.
Installation:
- Install door lock and insert screws (1), do not tighten down.
- Slide special tool 51 2 190 into opened rotary latch until latch engages in first stage.
Installation:
- Pretension door lock (1) with knurled screw (2) until special tool 51 2 190 just contacts corner points (3).
To tension door lock (1), it is only permitted to turn knurled screw (2) by a further 1 to 1.5 turns (max.) (risk of damage).
Door lock seal must rest uniformly on inner door plate (water ingress).
- Tighten down door lock screws. Tightening torque: see 1AZ in 51 22 REAR DOOR LOCKS .
Installation:
Check function of child lock (1) on door lock (2).
Replacement with Soft Close Automatic:
Release nuts (1) and remove bracket (2).
Tightening torque: see 11AZ in 51 22 REAR DOOR LOCKS