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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2829 (Front Axle - Repair - E91 (AWD)) >> 3150 Front Axle Gearbox >> 31 51 010 Replacing radial seal for drive flange of front differential >> Necessary preliminary tasks

Necessary preliminary tasks

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Mark position of nut with respect to shaft with punch marks (arrow).

Lever out lockplate (1) with a suitable tool.

Fig 1: Locating Lockplate
G04745222Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Do not  place special tool on threaded holes of drive flange.

Secure drive flange with special tool 23 0 020 against turning and release nut (1).

Fig 2: Securing Drive Flange Using Special Tool 23 0 020
G04745223Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Mount special tool only with longer screws (M10x30) on drive flange.

Pull drive flange off drive shaft with special tool 33 1 150.

Fig 3: Pulling Drive Flange Of Drive Shaft Using Special Tool 33 1 150
G04745224Courtesy of BMW OF NORTH AMERICA, INC.

Lever shaft seal (1) out of front differential with a suitable screwdriver (2).

Fig 4: Removing Shaft Seal Of Front Differential Using Suitable Screwdriver
G04745225Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Drive in shaft seal with special tool 31 5 130 as far as it will go.

Coat sealing lips of new shaft seal (1) with front differential oil.

Fig 5: Installing Shaft Seal Using Special Tool 31 5 130
G04745226Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Do not tighten nut beyond punch marks. Otherwise the clamping sleeve will be damaged.

Clean drive flange and attach.

Tighten down nut until punch marks on nut and shaft are aligned.

Install new lockplate (1).

Fig 6: Locating Lockplate
G04745222Courtesy of BMW OF NORTH AMERICA, INC.