LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 257 (Fuel Supply System - Repair Instructions) >> Fuel Pump >> 16 14 010 Removing and installing/replacing fuel pump

16 14 010 Removing and installing/replacing fuel pump

WARNING: This page is about a different car, the 2003 BMW Z8, 2002 BMW Z8, 2001 BMW Z8, and 2000 BMW Z8. However, it is still accessible from the selected car via links, so may be relevant.

Draw off fuel from fuel tank. Refer to 16 00 005 Draining and filling fuel tank  .

Remove fuel level sensor for fuel gauge. Refer to 16 12 001 Removing and installing/replacing fuel level sensor for fuel gauge  .

Fuel tank structure: 

Fuel level sensor (1) for fuel gauge

Discharge protection valve (2) with holder

Fuel pump (3) with fixture

Holder for connection (4) with corrugated pipe

Fig 1: Identifying Fuel Tank Structure
G03206571Courtesy of BMW OF NORTH AMERICA, INC.

Pull discharge protection valve (1) with holder in lower area forwards and slide upwards (2).

Fig 2: Pulling Discharge Protection Valve
G03206572Courtesy of BMW OF NORTH AMERICA, INC.

Press together holder for fuel pump (1) and slide fuel pump (2) upwards.

Fig 3: Identifying Holder For Fuel Pump And Fuel Pump
G03206573Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check locking by pulling upwards on pump unit.

Pull fixture (1) forwards and slide (2) upwards.

Press corrugated pipe out of fixture (3).

Fig 4: Pressing Corrugated Pipe Out Of Fixture
G03206574Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Carefully remove pump unit (1).
Fig 5: Removing Pump Unit
G03206575Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure unit is not twisted during installation.