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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2554 (Fuel Supply System - Repair - F01/F02) >> 1611 Fuel Tank With Mounting >> 1611030 Removing and installing/replacing fuel tank (petrol/gasoline) >> Necessary preliminary tasks

Necessary preliminary tasks

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For F02 rear air conditioners:

Remove sound insulation (1).

Fig 1: Identifying Sound Insulation
G06889182Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Remove cover for service opening (2).

Fig 2: Identifying Sound Insulation Cover Mounting Nuts
G06889183Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Disconnect fuel line (2).

If necessary, disconnect fuel line for independent heating.

Installation: 

Check seal (3), replace if necessary.

Fig 3: Identifying Plug Connection, Fuel Line And Oil Seal
G06889184Courtesy of BMW OF NORTH AMERICA, INC.

Vehicles with outer fuel filter (S1AKA): 

Disconnect plug connection (1).

Disconnect fuel lines (2).

Installation: 

Check seal (3), replace if necessary.

Fig 4: Identifying Plug Connection, Fuel Line And Oil Seal (Vehicles With Outer Fuel Filter)
G06889185Courtesy of BMW OF NORTH AMERICA, INC.

Release plastic nuts (1).

Installation: 

Check plastic nuts (1), replace if necessary.

Tightening torque 16 12 2AZ .

Fig 5: Identifying Plastic Nuts
G06889186Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: There may be residual amounts of fuel in the tank.

Catch escaping fuel in a suitable container.

Unfasten hose clip (1).

Installation: 

Check hose clamp (1), replace if necessary.

Tightening torque 16 12 1AZ .

Release quick-release coupling (2). Detach line.

Detach fuel filler pipe.

Fig 6: Identifying Hose Clip And Quick-Release Coupling
G06889187Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure lines (1) and (2) are correctly seated in holder.

Fig 7: Identifying Fuel Lines
G06889188Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Installation: 

Tightening torque 16 11 1AZ .

Fig 8: Identifying Fuel Tank Mounting Screws
G06889189Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Secure fuel tank against slipping and falling out.

Heavily support the fuel tank.

Fig 9: Identifying Fuel Tank With Support
G06889190Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Installation: 

Tightening torque 16 11 2AZ .

Lower fuel tank.

Fig 10: Identifying Fuel Tank Mounting Screws
G06889191Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, disconnect fuel line for independent heating.

Remove fuel tank.