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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2545 (Heating And Air Conditioning - Repair - F01/F02) >> Compressor >> 64 52 523 Removing and installing/replacing A/C system compressor (vehicles with N63 engine)

64 52 523 Removing and installing/replacing A/C system compressor (vehicles with N63 engine)

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WARNING: Danger of injury!

Refrigerant circuit is under high pressure!

Avoid contact with refrigerant and refrigerant fluid.

Read and comply with SAFETY INFORMATION .

IMPORTANT: Risk of damage!

Restart engine only when air conditioning system has been correctly filled.

Read and comply with NOTES  on compressor replacement.

Follow notes for OPENING AND REPLACING PARTS IN REFRIGERANT CIRCUIT .

If air conditioning system is opened for more than 24 hours:

Replace DESICCANT INSERT  for air conditioning system.

Necessary preliminary work: 

Unfasten screws (2).

Tightening torque 64 53 3AZ.

Remove lines (3) from capacitor (1).

Fig 1: Identifying Capacitor, Lines And Screws
G06886345Courtesy of BMW OF NORTH AMERICA, INC.

Cover cooling fins with aluminium sheet (2) or similar material.

NOTE: This prevents the cooling fins from being damaged when the compressor is removed later.

ARS expandable hose (1) is only tied up in the case of the equipment specification with Dynamic Drive.

Fig 2: Identifying ARS Expandable Hose
G06886346Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove both retaining brackets of anti-roll bar (2).

Carefully lower anti-roll bar.

Tightening torque 31 35 1AZ .

Fig 3: Identifying Anti-Roll Bar And Screws
G06886347Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 64 52 3AZ .

Fig 4: Identifying Compressor Screws
G06886348Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Seal openings or lines on compressor with special tool 32 1 270 to prevent escape of media and dirt contamination.
NOTE: Secure compressor (5) against falling.

Release screw (1).

Tightening torque 64 52 3AZ .

Disconnect plug connection (2).

Lower compressor (5).

Release screws (3) and (4) and remove refrigerant lines.

Tightening torque 64 52 1AZ .

Fig 5: Identifying Refrigerant Lines, Compressor And Screws
G06886349Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace sealing rings.

Use special tool 00 9 030 to mount sealing rings without damaging them.

Have another person pull the radiator forward.

Carefully feed out compressor upwards.

Replacement: 

IMPORTANT:

Risk of compressor damage!

Risk of customer complaints due to reduced cooling power of the Air conditioning!

Before the installation of the new compressor, it is absolutely necessary to adjust the amount of refrigerant oil in the new compressor!

Compliance with SAFETY INFORMATION  is mandatory!

After installation: