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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2520 (Rear Axle - Repair - F01/F02) >> Output Shafts >> 33 21 000 Removing and installing/replacing left or right output shaft

33 21 000 Removing and installing/replacing left or right output shaft

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IMPORTANT:

When reinstalling, place a new circlip on the output shaft!

The RADIAL SHAFT SEAL FOR THE OUTPUT SHAFT  should be replaced every time the output shaft is removed and installed.

Observe SAFETY INFORMATION  for raising the vehicle

Remove REAR WHEEL .

IMPORTANT: Expand anti-twist lock sufficiently to avoid damaging thread when releasing collar nut.

Release collar nut (1), activate parking brake for this purpose.

Tightening torque 33 41 1AZ

Installation note: 

Lightly oil gearing on shaft journal.

No oil permitted on thread of shaft journal or collar nut.

Replace collar nut and secure by means of positive peening on flat areas of output shaft.

Fig 1: Identifying Collar Nut
G06889843Courtesy of BMW OF NORTH AMERICA, INC.

Remove REAR AXLE FINAL DRIVE  .

IMPORTANT: Secure output shaft against falling out.
Do not damage dust plates (1, 2) when setting down output shaft.

Press OUTPUT SHAFT OUT OF DRIVE FLANGE  and remove towards center of vehicle.

Fig 2: Identifying Dust Plates
G06889844Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

High installation forces indicate that the output shaft spline teeth are damaged or deformed!

Check gearing, replace damaged components.

Check dust plate (1) for damage, replace if necessary.

Circlip (2) must be replaced.

Coat contact surface (3) of output shaft with APPROVED FINAL DRIVE OIL .

Fig 3: Identifying Dust Plate, Circlip And Coat Contact Surface
G06889845Courtesy of BMW OF NORTH AMERICA, INC.

After installation: