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31 11 506 Lowering/raising front axle carrier (special tool SWZ00-2040)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

FRONT AXLE - SPECIAL TOOLS

IMPORTANT: Before lowering front axle carrier:
In order to avoid damage to lifting platform, perform weight compensation on vehicle.
Load spring strut domes with sand bags.
WARNING: Danger to life!
Secure engine in installation position with special tool  to prevent it from falling down. See 11 00 670 SECURING ENGINE IN INSTALLATION POSITION (S65) .

Necessary preliminary tasks: 

IMPORTANT: Use special tool to avoid preliminary damage to ball joint in upper control arm and the necessary removal of the swivel bearing.
Press plug on left and right out of spring strut dome.
Secure swivel bearing (1) on left and right with special tool 31 4 170  in installation position.
Fig 1: Identifying Swivel Bearing Installation Position
G04794291Courtesy of BMW OF NORTH AMERICA, INC.

Remove underbody protection at front and rear  .

Remove steering gear cover at top left and right  .

Remove reinforcement plate   .

Partially detach front left and right wheel arch covers (rear section)  in rear area.

Remove lower control arm from spring strut holder  .

Version with active steering: 

Disconnect plug connection (1) and unclip line (2) from front axle carrier.

Fig 2: Identifying Plug Connection And Unclip Line
G04794292Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts and remove screws (1) towards bottom.

Tie up power steering gear (2).

Installation: 

Replace screws and nuts.

Tightening torque, see 32 00 1AZ  in 32 00 STEERING .

Fig 3: Identifying Power Steering Gear With Screws
G04794293Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, position special tool 00 2 040  with a 2nd person helping on workshop jack 00 2 030  .

Insert special tools 31 4 051 and 31 4 100  into corresponding mountings of special tool 00 2 040  .

Lower special tool 33 3 274.

Fig 4: Identifying Special Tool Position
G04794294Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The jacking points on the left side are shown.

Align special tools 31 4 051 and 31 4 100  to front axle carrier.

Support front axle carrier by operating workshop jack 00 2 030  .

Fig 5: Aligning Special Tools (31 4 051 And 31 4 100) To Front Axle Carrier
G04794295Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1, 2).

Installation: 

Check threads for damage; if necessary, repair with Helicoil thread inserts  .

Tighten down first screws (1) and then screws (2).

Tightening torque, see 31 10 FRONT AXLE SUSPENSION .

Fig 6: Identifying Screws
G04794296Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Follow operations must be carried out during lowering:
  • Remove heat exchanger from front axle carrier  and tie up
  • Remove stabilizer (conventional) from front axle carrier  and tie back
  • Remove all hydraulic lines on front axle carrier or stabilizer retaining bracket and tie up
  • Version with active front steering: Disconnect plug connection and expose connecting line up to power steering gear

Lower front axle carrier by max. 10 cm.

After installation: