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54 10 020 Removing and installing mechanism for front glass lid

WARNING: This page is about a different car, the 2010 BMW 535xi, 2009 BMW 535xi, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Overview of glass lid mechanism: 

Fig 1: Overview Of Glass Lid Mechanism
G05507212Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Always replace mechanism for glass slide/tilt sunroof in pairs.
If necessary, lightly grease guide channel.
Fig 2: Removing Cover Strip
G05507213Courtesy of BMW OF NORTH AMERICA, INC.

Removing upper connecting link (return linkage): 

Bend open tabs (1) of cover strip (2).

Remove cover strip (2).

Installation: 

Cover strip determines alignment of mechanism.

Fig 3: Sliding Drive Cable Plate Fully Forwards With Screwdriver (Stop)
G05507214Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, slide drive cable plate (1) fully forwards with a screwdriver (stop).

Fig 4: Prying Out Locking Lever Of Detent Element At Front From Guide Rail (Unlock)
G05507215Courtesy of BMW OF NORTH AMERICA, INC.

Pry out locking lever (1) of detent element at front from guide rail (unlock).

Fig 5: Identifying Locking Lever Is Engaged
G05507216Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Do not move drive cable plate (2) before locking lever (1) is engaged (risk of damage).

Fig 6: Pulling Upper Connecting Link Towards Rear Out Of Drive Wedge
G05507217Courtesy of BMW OF NORTH AMERICA, INC.

Pull upper connecting link (1) towards rear out of drive wedge (2).

Fig 7: Feeding Upper Connecting Link Out Of Guide Rail
G05507218Courtesy of BMW OF NORTH AMERICA, INC.

Feed upper connecting link (1) out of guide rail.

NOTE: If necessary, move mechanism (drive cable plate) approx. 2 cm towards rear. Upper detent element can be fed out and in more easily.
Fig 8: Removing Upper Connecting Link In Direction Of Arrow From Lower Connecting Link
G05507219Courtesy of BMW OF NORTH AMERICA, INC.

Remove upper connecting link (1) in direction of arrow from lower connecting link.

Fig 9: Sliding Drip Molding Carrier With Lower Connecting Link Towards Rear And Remove From Guide Rail
G05507220Courtesy of BMW OF NORTH AMERICA, INC.

Removing drip molding carrier and lower connecting link: 

Slide drip molding carrier (2) with lower connecting link (1) towards rear and remove from guide rail.

Fig 10: Pushing Slide Element Towards Rear
G05507221Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, push slide element (1) towards rear and remove from guide rail.

Fig 11: Sliding Drive Plate Towards Rear Until Drive Wedge Runs Against Screwdriver
G05507222Courtesy of BMW OF NORTH AMERICA, INC.

Adjusting mechanism before installing glass lid: 

Insert screwdriver into upper connecting link (3).

Slide drive plate (2) towards rear until drive wedge (1) runs against screwdriver.

NOTE: Check that mechanical components on left and right sides have same status.
NOTE: Check smooth and noise-free running of kinematics.
Check function.