Special tools required:
- 11 9 190. See 11 9 190 PLUG MANDREL
- 11 9 460. See 11 9 460 GAUGE
- 11 9 461. See 11 9 460 GAUGE
- 11 9 462. See 11 9 460 GAUGE
- 11 9 463. See 11 9 460 GAUGE
Cylinders 1 to 6.
Necessary preliminary tasks:
- Read fault memory and make a documentary record.
- Remove right cylinder head cover. See 11 12 006 Removing and Installing/Sealing Right Cylinder Head Cover (N73)
- Remove spark plugs. See 12 12 011 REPLACING ALL SPARK PLUGS (N73)
- Remove vacuum pump. See 11 66 000 Removing and Installing/Replacing Vacuum Pump (N73)
- Remove right VANOS solenoid valves. See 11 36 720 Removing and Installing/Replacing Both Solenoid Valves on Right Side (N73)
- Remove right timing case cover. See 11 14 085 Removing and Installing Top Right Timing Case Cover (N73)
Crank engine at central bolt in direction of rotation to firing TDC position of 1st cylinder.
Secure vibration damper with special tool 11 9 190 in firing TDC position of 1st cylinder. See 11 9 190 PLUG MANDREL
Unscrew bolt (1).
Unclip oil line (3) from retainers (2) and remove.
In individual cases this initial position is not achieved and the camshaft remains rotatable in the VANOS adjustment range.
In order to avoid incorrect timing adjustment, it is necessary to check the locking of the VANOS and if necessary perform locking by rotating the camshafts.
Locking check (inlet):
Engage hexagon head of camshaft at front and rotate inlet camshaft carefully against direction of rotation.
The inlet VANOS is locked in the initial position when the inlet camshaft is non-positively connected to the inlet VANOS.
Locking check (exhaust):
Engage hexagon head of exhaust camshaft at front and rotate exhaust camshaft carefully in direction of rotation.
The exhaust VANOS is locked in the initial position when the exhaust camshaft is non-positively connected to the exhaust VANOS.
Slacken screws of inlet and exhaust VANOS.
Remove screw from inlet VANOS (1).
Vigorously press back tensioner rail (3) several times to remove oil in chain tensioner.
Feed out and remove inlet VANOS (1).
Remove screw from exhaust VANOS (2).
Feed out and remove exhaust VANOS (2).
Secure timing chain to prevent it from sliding down.
The removal work finishes at this point.
The inlet and exhaust adjustment units are different.
Mixing up the adjustment units will result in engine damage .
- The inlet VANOS (1) is identified with EIN and IN.
- The exhaust VANOS (2) is identified with AUS and EX.
Feed exhaust VANOS (2) into timing chain and fit onto exhaust camshaft.
Installation:
Position of exhaust VANOS (2) in relation to timing chain can be freely selected.
Installation:
Replace screw.
Tighten screw without play and then slacken off again by half a turn.
Feed inlet VANOS (1) into timing chain. Press back tensioning rail (3) then place on inlet camshaft.
Installation:
Position of inlet VANOS (1) can be freely selected.
Remove chain tensioner if tensioning rail (3) cannot be pressed back.
Compress chain tensioner slowly and carefully.
Repeat procedure twice, reinstall chain tensioner and tighten down.
Installation:
Tightening torque for chain tensioner 11 31 8AZ. See 11 31 CAMSHAFT
Replace sealing ring.
Installation:
Replace screw.
Tighten screw without play and then slacken off again by half a turn.
Get special tool 11 9 460 ready for securing camshafts. See 11 9 460 GAUGE
Special tool 11 9 462 for securing exhaust camshaft. See 11 9 460 GAUGE
Special tool 11 9 463 (holder with screw). See 11 9 460 GAUGE
Place special tool 11 9 461 on inlet camshaft. See 11 9 460 GAUGE
Installation:
Place special tool 11 9 461 flat on cylinder head, align inlet camshaft if necessary. See 11 9 460 GAUGE
Fit special tool 11 9 463, insert screw (1) in thread for oil line and secure special tool 11 9 461 in position.11 9 460 GAUGE
Tighten down special tool 11 9 463 by hand. See 11 9 460 GAUGE
Tighten down screw (1) of inlet adjustment unit.
Installation:
Tightening torque 11 36 16AZ. See 11 36 VARIABLE CAMSHAFT CONTROL
When tightening down screw (1), grip inlet camshaft at hexagon head.
Release screw (1), remove special tools 11 9 463 and 11 9 461 from inlet camshaft. See 11 9 460 GAUGE
Place special tool 11 9 462 on exhaust camshaft. See 11 9 460 GAUGE
Installation:
Place special tool 11 9 462 flat on cylinder head, align exhaust camshaft if necessary. See 11 9 460 GAUGE
Fit special tool 11 9 463, insert screw (1) in thread for oil line and secure special tool 11 9 462 in position.11 9 460 GAUGE
Tighten down special tool 11 9 463 by hand. See 11 9 460 GAUGE
Tighten down screw (2) of exhaust VANOS.
Installation:
Tightening torque 11 36 16AZ. See 11 36 VARIABLE CAMSHAFT CONTROL
When tightening down screw (2), grip exhaust camshaft at hexagon head.
Release screw (1), remove special tools 11 9 463 and 11 9 462 from inlet camshaft. See 11 9 460 GAUGE
Remove special tool 11 9 190. See 11 9 190 PLUG MANDREL
Crank engine at central bolt twice in direction of rotation until engine returns to firing TDC position of 1st cylinder.
Secure vibration damper with special tool 11 9 190 in firing TDC position of 1st cylinder. See 11 9 190 PLUG MANDREL
Fit special tools 11 9 461 and 11 9 462 again for checking purposes and check valve timing. See 11 9 460 GAUGE
Remove all special tools.
Assemble engine.