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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1257 (Front Axle - Repair - AWD) >> 50 Front Axle Gearbox >> 31 51 010 Replacing Radial Seal For Drive Flange of Front Differential >> Special tools required:

Special tools required:

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 BMW 335xi, 2008 BMW 328xi, 2007 BMW 335xi, 2007 BMW 328xi, and 2006 BMW 330xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Mark position of nut with respect to shaft with punch marks (arrow).

Lever out lockplate (1) with a suitable tool.

Fig 1: Locating Lockplate Nut
G04745222Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Do not  place special tool on threaded holes of drive flange.

Secure drive flange with special tool 23 0 020. See 23 0 020 HOLDER against turning and release nut (1).

Fig 2: Identifying Nut
G04745223Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Mount special tool only with longer screws (M10x30) on drive flange.

Pull drive flange off drive shaft with special tool 33 1 150. See 33 1 150 FIXTURE .

Fig 3: Identifying Drive Flange And Special Tool
G04745224Courtesy of BMW OF NORTH AMERICA, INC.

Lever shaft seal (1) out of front differential with a suitable screwdriver (2).

Fig 4: Identifying Lever Shaft Seal
G04745225Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Drive in shaft seal with special tool 31 5 130. See 33 1 150 FIXTURE as far as it will go.

Coat sealing lips of new shaft seal (1) with front differential oil.

Fig 5: Identifying Drive Shaft Seal And Using Special Tool
G04745226Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!

Do not tighten nut beyond punch marks.

Otherwise the clamping sleeve will be damaged.

Clean drive flange and attach.

Tighten down nut until punch marks on nut and shaft are aligned.

Install new lockplate (1).

Fig 6: Locating Lockplate Nut
G04745222Courtesy of BMW OF NORTH AMERICA, INC.

After installation: