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24 00 030 Removing and installing automatic transmission (6HP19Z) N52/N52k

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IMPORTANT: After completion of work, check TRANSMISSION OIL LEVEL .

Use only the approved TRANSMISSION FLUID .

Failure to comply with this requirement will result in serious damage to the automatic transmission!

IMPORTANT: Aluminium-magnesium materials. 

No steel screws/bolts may be used due to the threat of electrochemical corrosion.

A magnesium crankcase requires aluminium screws/bolts exclusively.

Aluminium screws/bolts must be replaced each time they are released  .

The end faces of aluminium screws/bolts are painted blue for the purposes of reliable identification.

Jointing torque and angle of rotation must be observed without fail (risk of damage). 

Necessary preliminary tasks: 

Release screws

Remove underbody protection (1).

Fig 1: Identifying Underbody Protection And Mounting Screws
G04726021Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove heat shield (2).

Disconnect connector (3).

Fig 2: Identifying Heat Shield, Connector And Screw
G04726072Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connector (1).

Unfasten screws (2).

Remove cover plate (3).

For tightening torque: see 2AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP .

Fig 3: Identifying Plug Connector, Cover Plate And Screw
G04726073Courtesy of BMW OF NORTH AMERICA, INC.

Release aluminium bolt (1) on right next to cable retaining plate.

Blue aluminium screws/bolts must be replaced.

For tightening torque: see 2AZ in 24 00 TRANSMISSION IN GENERAL .

Fig 4: Identifying Aluminium Bolt To Cable Retaining Plate
G04726074Courtesy of BMW OF NORTH AMERICA, INC.

Version 1: 

Grip clamping sleeve (1).

Slacken nut (2).

Detach retainer (3) downwards using a screwdriver.

Pull cable (4) out of holder.

Installation note: 

Adjust GEARSHIFT LEVER .

Fig 5: Identifying Clamping Sleeve, Slacken Nut And Retainer
G04726075Courtesy of BMW OF NORTH AMERICA, INC.

Version 2: 

Move selector lever to "Parking".

Release shift cable head (1) using a screwdriver from ball head of gearshift lever.

Detach clamp (2) downwards using a screwdriver.

Slide cable (3) towards rear and disengaged in downward direction.

Installation note: 

Adjust GEARSHIFT LEVER .

Fig 6: Identifying Retainer, Shift Cable And Cable Head
G05476414Courtesy of BMW OF NORTH AMERICA, INC.

Supporting transmission: 

Support with special tools 23 4 050 , 23 0 132 , and 00 2 030 .

Tasks are described in TRANSMISSION BRACKET .

Fig 7: Identifying Support Transmission With Special Tools (23 4 050), (23 0 132), (00 2 030)
G04725990Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws (1) and nuts (2).

Remove transmission cross-member.

For tightening torque: see 1AZ/2AZ in 24 71 TRANSMISSION MOUNTS .

Fig 8: Identifying Transmission Cross-Member Screws And Nuts
G04725982Courtesy of BMW OF NORTH AMERICA, INC.

Tasks are described in REMOVING PROPELLER SHAFT .

Release screw (1).

Disconnect hydraulic lines (2) to transmission fluid cooler.

Installation note: 

Replace sealing rings.

Fig 9: Identifying Hydraulic Lines And Retaining Screw
G04726078Courtesy of BMW OF NORTH AMERICA, INC.

Release nut (1) and bracket from transmission oil lines on oil sump.

Fig 10: Identifying Transmission Oil Lines Retaining Bracket Nut
G04726079Courtesy of BMW OF NORTH AMERICA, INC.

Crank engine at vibration damper in direction of rotation until screw (1) is visible in opening.

Release all screws of torque converter with special tool 24 1 110.

Crank engine further and release remaining 5 bolts.

For tightening torque: see 1AZ in 24 40 TORQUE CONVERTER .

Fig 11: Identifying Vibration Damper Screw
G04726080Courtesy of BMW OF NORTH AMERICA, INC.

Prepare special tool (1) 24 4 161 (A) with shaped section (2) 24 4 165 side (A) to (A).

Fig 12: Identifying Special Tools (24 4 161) And (24 4 165)
G04726081Courtesy of BMW OF NORTH AMERICA, INC.

Insert special tool 24 4 160 into opening of transmission housing and clamp gently with screw (1).

Twist in screw (2) and clamp down.

Then tighten down screw (1).

Fig 13: Identifying Special Tools (24 4 160)
G04726082Courtesy of BMW OF NORTH AMERICA, INC.

Illustrations show E87.

Lower transmission and lock with a suitable block (1) between steering and oil sump.

Fig 14: Identifying Transmission Block
G04726083Courtesy of BMW OF NORTH AMERICA, INC.

Operations are described in

Notes on mechatronics

IMPORTANT: Read and comply with important note.
Fig 15: Identifying Transmission Plug
G04726084Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Installation note: 

Observe screw fastening sequence  without fail.

For tightening torque refer to steel screws: see 1AZ in 24 00 TRANSMISSION IN GENERAL .

Aluminium screws/bolts must  be replaced.

For tightening torque and angle of rotation refer to aluminium screws/bolts: see 2AZ in 24 00 TRANSMISSION IN GENERAL .

Fig 16: Transmission Housing Bolts Tightening/Loosening Sequence
G04726023Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Tighten down screws/bolts to specified torque.

Secure angle of rotation special tool 00 9 120 with magnet 00 9 130

to underbody and screw down blue aluminium screws/bolts in accordance with angle of rotation.

For Angle of rotation: see 2AZ in 24 00 TRANSMISSION IN GENERAL .

Fig 17: Identifying Special Tools (00 9 120) And (00 9 130)
G04726008Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Bore hole (1) of drive plate must be accessible from opening on engine oil sump. Check dowel sleeves (2...3) for correct seating.

Replace damaged dowel sleeves.

Fig 18: Identifying Drive Plate Bore Hole And Dowel Sleeves
G04726087Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Rotate torque converter until bore in torque converter is flush with bore in driving disk.

Flange automatic transmission to engine.