24 00 030 Removing and installing automatic transmission (6HP19Z) N52/N52k
Use only the approved TRANSMISSION FLUID .
Failure to comply with this requirement will result in serious damage to the automatic transmission!
No steel screws/bolts may be used due to the threat of electrochemical corrosion.
A magnesium crankcase requires aluminium screws/bolts exclusively.
Aluminium screws/bolts must be replaced each time they are released .
The end faces of aluminium screws/bolts are painted blue for the purposes of reliable identification.
Jointing torque and angle of rotation must be observed without fail (risk of damage).
Necessary preliminary tasks:
- Remove underbody protection with bracket at FRONT and REAR .
- Remove FAN COWL
- Remove complete EXHAUST SYSTEM
- Remove front muffler (N53)
- Remove heat shields
Release screws
Remove underbody protection (1).
Release screws (1).
Remove heat shield (2).
Disconnect connector (3).
Disconnect plug connector (1).
Unfasten screws (2).
Remove cover plate (3).
For tightening torque: see 2AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP .
Release aluminium bolt (1) on right next to cable retaining plate.
Blue aluminium screws/bolts must be replaced.
For tightening torque: see 2AZ in 24 00 TRANSMISSION IN GENERAL .
Version 1:
Grip clamping sleeve (1).
Slacken nut (2).
Detach retainer (3) downwards using a screwdriver.
Pull cable (4) out of holder.
Installation note:
Adjust GEARSHIFT LEVER .
Version 2:
Move selector lever to "Parking".
Release shift cable head (1) using a screwdriver from ball head of gearshift lever.
Detach clamp (2) downwards using a screwdriver.
Slide cable (3) towards rear and disengaged in downward direction.
Installation note:
Adjust GEARSHIFT LEVER .
Supporting transmission:
Support with special tools 23 4 050 , 23 0 132 , and 00 2 030 .
Tasks are described in TRANSMISSION BRACKET .
Unfasten screws (1) and nuts (2).
Remove transmission cross-member.
For tightening torque: see 1AZ/2AZ in 24 71 TRANSMISSION MOUNTS .
- Remove propeller shaft from transmission.
- Release center bearing.
- Tie propeller shaft to one side.
Tasks are described in REMOVING PROPELLER SHAFT .
Release screw (1).
Disconnect hydraulic lines (2) to transmission fluid cooler.
Installation note:
Replace sealing rings.
Release nut (1) and bracket from transmission oil lines on oil sump.
Crank engine at vibration damper in direction of rotation until screw (1) is visible in opening.
Release all screws of torque converter with special tool 24 1 110.
Crank engine further and release remaining 5 bolts.
For tightening torque: see 1AZ in 24 40 TORQUE CONVERTER .
Prepare special tool (1) 24 4 161 (A) with shaped section (2) 24 4 165 side (A) to (A).
Insert special tool 24 4 160 into opening of transmission housing and clamp gently with screw (1).
Twist in screw (2) and clamp down.
Then tighten down screw (1).
Illustrations show E87.
Lower transmission and lock with a suitable block (1) between steering and oil sump.
- Unlock and disconnect plug (1) by turning.
- Do not touch pins.
- Release cable from retainers.
- Insert special tool 24 2 390 in sealing sleeve.
Operations are described in
Notes on mechatronics
Release screws.
Installation note:
Observe screw fastening sequence without fail.
For tightening torque refer to steel screws: see 1AZ in 24 00 TRANSMISSION IN GENERAL .
Aluminium screws/bolts must be replaced.
For tightening torque and angle of rotation refer to aluminium screws/bolts: see 2AZ in 24 00 TRANSMISSION IN GENERAL .
Installation note:
Tighten down screws/bolts to specified torque.
Secure angle of rotation special tool 00 9 120 with magnet 00 9 130
to underbody and screw down blue aluminium screws/bolts in accordance with angle of rotation.
For Angle of rotation: see 2AZ in 24 00 TRANSMISSION IN GENERAL .
Installation note:
Bore hole (1) of drive plate must be accessible from opening on engine oil sump. Check dowel sleeves (2...3) for correct seating.
Replace damaged dowel sleeves.
Installation note:
Rotate torque converter until bore in torque converter is flush with bore in driving disk.
Flange automatic transmission to engine.