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Home >> Mercury >> 2010 >> Milan Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (HVAC - Climate Control System - General Information And Diagnostics (Hybrid)) >> Diagnosis And Testing >> Climate Control System >> Pinpoint Tests >> Pinpoint Test H: Insufficient, Erratic or No Heat >> Pinpoint Test H: Insufficient, Erratic Or No Heat

Pinpoint Test H: Insufficient, Erratic Or No Heat

WARNING: This page is about a different variant/trim than selected.
  1. H1 CHECK FOR CORRECT ENGINE COOLANT LEVEL 
    • Ignition OFF.
    • Check the engine coolant level when hot and cold.
    • Is the engine coolant at the correct level (hot/cold) as indicated on the engine coolant recovery reservoir? 
    • Yes:  GO to  H3.
    • No:  GO to  H2.
  2. H2 CHECK THE ENGINE COOLING SYSTEM FOR LEAKS 
    • Yes:  REPAIR the engine coolant leak. TEST the system for normal operation.
    • No:  FILL and BLEED the cooling system. REFER to COOLING SYSTEM DRAINING, FILLING AND BLEEDING . After filling and bleeding the cooling system, GO to  H3.
  3. H3 CHECK FOR COOLANT FLOW TO THE HEATER CORE 
    • Start the engine and let the engine idle until it shuts down automatically,
    • Select FLOOR mode.
    • Set the temperature to the warmest setting.
    • Select the lowest blower motor setting.
    • Using a suitable temperature measuring device, check the heater core inlet hose to see if it is hot.
      Fig 1: Locating Heater Core Inlet Hose
      G06064571Courtesy of FORD MOTOR CO.
    • Is the heater core inlet hose hot? 
    • Yes:  GO to  H4.
    • No:  GO to  H5.
  4. H4 CHECK FOR A PLUGGED OR RESTRICTED HEATER CORE 
    • Using a suitable temperature measuring device, measure the heater core outlet hose temperature.
      Fig 2: Locating Heater Core Outlet Hose
      G06064572Courtesy of FORD MOTOR CO.
    • Is the heater core outlet hose temperature similar to the inlet hose temperature (within approximately 6-17°C [10-30°F])? 
    • Yes:  REFER to CLIMATE CONTROL SYSTEM and diagnose for temperature control is inoperative/does not operate correctly.
    • No:  INSTALL a new heater core. TEST the system for normal operation.
  5. H5 CHECK FOR COOLANT FLOW TO THE AUXILIARY COOLANT FLOW PUMP 
    • Using a suitable temperature measuring device, check the auxiliary coolant flow pump inlet hose to see if it is hot.
    • Is the auxiliary coolant flow pump inlet hose hot? 
  6. H6 CHECK CIRCUIT CHC01 (BN/YE) FOR VOLTAGE 
    • Ignition OFF.
    • Disconnect: Auxiliary Coolant Flow Pump C1450.
    • Ignition ON.
    • Enter the following diagnostic mode on the scan tool: DataLogger - PCM.
    • Toggle the Heater Pump Commanded (HPUMP) output command ON.
    • Measure the voltage between auxiliary coolant flow pump C1450-2, circuit CHC01 (BN/YE), harness side and ground.
      Fig 3: Measuring Voltage Between Auxiliary Coolant Flow Pump C1450-2, Circuit CHC01 (BN/YE), Harness Side & Ground
      G06262723Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes:  GO to  H7.
    • No:  CARRY OUT the auxiliary coolant flow pump relay component test.

      Refer to COMPONENT TESTING - HYBRID for component testing.

      If the relay tests OK, GO to  H8.

  7. H7 CHECK CIRCUIT GD121 (BK/YE) FOR GROUND 
    • Ignition OFF.
    • Measure the voltage between auxiliary coolant flow pump C1450-1, circuit GD121 (BK/YE), harness side and auxiliary coolant flow pump C1450-2, circuit CHC01 (BN/YE), harness side.
      Fig 4: Checking Circuit GD121 (BK/YE) For Ground
      G06262724Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes:  INSTALL a new auxiliary coolant flow pump. REFER to REMOVAL AND INSTALLATION . TEST the system for normal operation.
    • No:  REPAIR circuit GD121 (BK/YE) for an open. TEST the system for normal operation.
  8. H8 CHECK THE AUXILIARY COOLANT FLOW PUMP RELAY VOLTAGE SUPPLY 
    • Ignition OFF.
    • Disconnect: Auxiliary Coolant Flow Pump Relay.
    • Ignition ON.
    • Measure the voltage between ground and auxiliary coolant flow pump relay socket, circuit SBB13 (GY/RD).
      Fig 5: Measuring Voltage Between Ground & Auxiliary Coolant Flow Pump Relay Socket, Circuit SBB13 (GY/RD)
      G06262725Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes:  REPAIR circuit CHC01 (BN/YE) for an open. TEST the system for normal operation.
    • No:  VERIFY Battery Junction Box (BJB) fuse 13 (15A) is OK. If OK, REPAIR circuit SBB13 (GY/RD) for an open. TEST the system for normal operation. If not OK, REFER to the appropriate SYSTEM WIRING DIAGRAMS article to identify the possible causes of the circuit short.