LEMON Manuals: Even more car manuals for everyone
Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Manual Transaxle/Transmission And Clutch - General Information) >> Diagnostic Tests >> Manual Transaxle and Clutch >> Inspection and Verification >> Evaluation of the Clutch

Evaluation of the Clutch

WARNING: This page is about a different variant/trim than selected.
  1. Depress and release the clutch pedal slowly to check if the pedal is binding. Make sure the clutch pedal can be fully depressed and is not restricted by the floor mat. Verify that the pedal return spring is present and functions correctly.
  2. Measure the clutch reserve. Go to Pinpoint Test A .
  3. With the engine idling, the parking brake on and the clutch pedal up, gently move the gearshift lever toward reverse gear until gear clash can be heard. Depress the clutch pedal slowly.
    • If the gears cease to clash (full disengage at 1 to 38.1 mm (1.5 in) from the floor), then hold the pedal at the point of disengagement and increase engine to 4,000 RPM. The clutch should remain disengaged, clutch OK.
    • Any concerns indicate a worn or damaged clutch. Repair as necessary.
  4. With the engine idling, move the gearshift lever into 4th gear. Increase the RPM to 2,000 and slowly release the clutch pedal.
    • If the engine stalls, the clutch is OK.
    • If the engine does not stall, the clutch is slipping. Repair as necessary.
  5. Compare the clutch evaluation results with the following table. The following list of conditions are typical faults into which clutch concerns will fall.
SYMPTOM CHART - CLUTCH

Conditions/Sources Action
  • Clutch Slippage 
    • Clutch pedal reserve
    • Diaphragm springs
    • Clutch pressure plate
    • Clutch disc facing
    • Hardened or oiled clutch disc facing surface
    • Flywheel
Go to Pinpoint Test A .
  • Clutch Chatter, Rattle or Shudder 
    • Engine mounts
    • Oil on clutch disc facing
    • Diaphragm springs
    • Clutch pressure plate
    • Clutch disc facing
    • Flywheel
    • Clutch disc
Go to Pinpoint Test B .
  • Clutch Drag 
    • Insufficient clutch fluid
    • Air in hydraulic system
    • Clutch pedal reserve
    • Diaphragm springs
    • Clutch disc
    • Clutch disc splines
    • Oil on facing
Go to Pinpoint Test C .
  • Clutch Pedal Pulsation 
    • Clutch and brake pedal pivot shaft not correctly lubricated
    • Flywheel
    • Worn springs in pressure plate
Go to Pinpoint Test D .
  • Clutch Related Vibrations 
    • Engine component grounding against frame
    • Accessory drive belt
    • Flywheel bolts
    • Flywheel
    • Imbalance clutch pressure plate
Go to Pinpoint Test E .
  • Hard Shifting 
    • Insufficient clutch fluid
    • Clutch pedal reserve
    • Transaxle concern
Go to Pinpoint Test F .
  • Excessive Noise 
    • Clutch pedal reserve
    • Clutch slave cylinder
    • Pilot bearing
    • Excessive crankshaft end play
Go to Pinpoint Test G .
  • Clutch System Leakage 
    • Clutch master cylinder
    • Clutch slave cylinder
    • Clutch hydraulic tubes
Go to Pinpoint Test H .
If the clutch was the concern, REPAIR the clutch system. TEST the system for normal operation.