LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine -- Cooling System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Turbocharger Coolant Feed Line >> Remove/Install Coolant Feed Line For - AR20.20-P-1000SB

Remove/Install Coolant Feed Line For - AR20.20-P-1000SB

Engine 256 in model 223 

Shown on engine 256.9 with code 2U8 

(Alternative refrigerant) 

G16190535Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Drain off coolant.   AR20.00-P-1142SB 
2 Remove upper engine cover.    
REFER TO MAINTENANCE   INSTALLATION IMPORTANT Do not install upper engine cover until after the leak test. AP01.10-P-2405-01OB
3 Remove inerting system line (2) from the exhaust gas turbocharger (1) and place to one side. Engine 256 in model 223
with code 2U8 (Alternative refrigerant)
TORQUE SPECIFICATION Pipe for inerting to engine
*BA86.10-P-1002-03G 
4 Remove the catalytic converter. Engine 256.9 in model 223 AR49.20-P-0100S
    Engine 256.8 in model 223 AR49.20-P-0100SBA
5 Remove screws (3).    
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    TORQUE SPECIFICATION Screw, water feed line/return line to exhaust gas turbocharger/crankcase/cylinder head *BA09.40-P-1012-02MRT 
6 Remove coolant line (4) from the exhaust gas turbocharger (1). INSTALLATION IMPORTANT Replace sealing ring.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    SPECIAL TOOL Assembly tool Fig 1
    SPECIAL TOOL Record plug Fig 2
7 Remove the coolant line (5). INSTALLATION IMPORTANT Replace sealing rings.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    SPECIAL TOOL Assembly tool Fig 1
    SPECIAL TOOL Record plug Fig 2
8 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
TURBOCHARGER

Number Designation Engine 256
BA09.40-P-1012-02MRT Screw, water feed line/return line to exhaust gas turbocharger/crankcase/cylinder head Stage 1 Nm 8
Stage 2 ∠° 60
INERTING

Number Designation Model 223
BA86.10-P-1002-03G Pipe for inerting to engine M6 Screw Nm 8
Nut Stage 1 Nm 8
Stage 2 ∠° -
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67