LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine -- Cooling System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Coolant Thermostat >> Remove/Install Coolant Thermostat - AR20.10-P-2461SVZ

Remove/Install Coolant Thermostat - AR20.10-P-2461SVZ

Engine 279 in model 223 

Fig 1: Coolant Thermostat Components Location - Model 223 With Engine 279
G16190528Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine cover.   AR01.10-P-2405SVZ
2 Drain off coolant.   AR20.00-P-1142SVZ 
3 Remove left and right air intake lines (11). SPECIAL TOOL Dismantling tool Fig 2
4 Remove coolant pipe (1). INSTALLATION IMPORTANT Replace O-ring (2).
TORQUE SPECIFICATION Screw/bolt, coolant pipe to coolant thermostat
*BA20.10-P-1005-01H 
    SPECIAL TOOL Hose clamp pliers Fig 3
    SPECIAL TOOL Assembly tool Fig 4
5 Disconnect electrical connector at coolant temperature sensor (B11/4).    
6 Remove vacuum line (3) from air shutoff valve (5). SPECIAL TOOL Hose clamp pliers Fig 3
7 Remove hose (4) from air shutoff valve (5).    
8 Release screw clamp (12) at coolant hose (13).    
9 Unscrew screws (7, 8) and remove coolant thermostat (6) upward. INSTALLATION IMPORTANT Clean sealing surfaces, replace O-ring (9) and seal (10).
TORQUE SPECIFICATION Screw/bolt, coolant thermostat to cylinder head
*BA20.10-P-1004-01H 
    Assembly cleaner *BR00.45-Z-1028-04A 
    SPECIAL TOOL Assembly tool Fig 4
10 Install in the reverse order.    
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 279
BA20.10-P-1004-01H Screw/bolt, coolant thermostat to cylinder head Nm 9
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 279
BA20.10-P-1005-01H Screw/bolt, coolant pipe to coolant thermostat Nm 9
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G12619044Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hose Clamp Pliers (454 589 00 37 00)
G12939525Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01