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Home >> Mercedes Benz >> 2023 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- 167 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Coolant Circuit Vent Line Of Turbocharger >> Remove/Install Coolant Circuit Vent Line Of Right Turbocharger - AR20.20-P-1201MNP

Remove/Install Coolant Circuit Vent Line Of Right Turbocharger - AR20.20-P-1201MNP

Engine 177 In Model 167 

G15037406Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Drain off coolant. INSTALLATION IMPORTANT Only install upper engine cover after the leak test. AR20.00-P-1142MNP 
2 Remove ignition coil for cylinders 1+2 (T4).   AR15.12-P-2009MNP
3 Remove heat shield from exhaust gas turbocharger.   AR09.40-P-6044MNP
4 Remove heat shield from the right exhaust gas turbocharger (4).   AR09.40-P-6027-00XGC
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    TORQUE SPECIFICATION Pipe for inerting to engine *BA86.10-P-1002-03B 
    TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
5 Clean area around the bleed line (1) on the right exhaust gas turbocharger (4) and on the cylinder head (3). Assembly cleaner *BR00.45-Z-1028-04A 
6 Remove screws (2). TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
7 Remove bleed line (1) and seal openings with suitable stop plugs. INSTALLATION IMPORTANT Install new sealing rings.
SPECIAL TOOL Record plug
Fig 2
    SPECIAL TOOL Assembly tool Fig 1
8 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
10 Install upper engine cover.    
REFER TO MAINTENANCE     AP01.10-P-2405-01E
TURBOCHARGER

Number Designation Engine 177
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9
TURBOCHARGER

Number Designation Engine 177
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9
INERTING

Number Designation Model 167
BA86.10-P-1002-03B Pipe for inerting to engine M6 Screw Nm 8
Nut Stage 1 Nm 8
Stage 2 ∠° 30
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G12078802Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01