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Remove/Install Liftgate Hinge - AR72.20-P-2656ME

Model 167.1/9 

MODIFICATION NOTES

12.06.2019 Operation steps revised. Operation steps 7, 9  

Shown on model 167.1 with code 810 (Sound system) 

G15038669Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Topical note  General notes on touch-up applicators and paint spray cans   AH98.00-P-9409-06A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on HANDS-FREE ACCESS   AH80.61-P-0001-01A
REMOVING Remove     
1 Remove rear spoiler.   AR72.20-P-4000ME 
2.1 Lower roof lining until screws (5) can be accessed. Model 167.1/9
except code 810 (Sound system)
except code 811 (Advanced sound system)
AR68.30-P-4300ME
2.2 Lower roof lining until cover (1) can be accessed. Model 167.1/9 with code 810 (Sound system) Model 167.1/9
with code 811 (Advanced sound system)
AR68.30-P-4300ME
3 Remove cover (1). Model 167.1/9 with code 810 (Sound system) Model 167.1/9
with code 811 (Advanced sound system)
 
4 Support tailgate. SPECIAL TOOL Support Fig 1
5 Remove left and/or right cover (2) at hinge (3) of tailgate on left and/or right.    
6 Mark installation position of left and/or right hinge (3) at roof frame and at tailgate using suitable means.    
7 Remove screws (4) from the liftgate. IMPORTANT Helper required.  
8 Remove screws (5) from the roof frame and remove left and right hinge (3). IMPORTANT Repair paintwork damage at all open screw connections using a touch-up paint pen  
INSTALLING Install     
9 Align hinge (3) with the installation marking on the roof frame and tighten screws (5). IMPORTANT Helper required.  
    TORQUE SPECIFICATION Bolt/nut, hinge for liftgate to body *BA72.20-P-1008-02J 
10 Slightly manually tighten screws (4) on tailgate.    
11 Remove support. SPECIAL TOOL Support Fig 1
12 Adjust trunk lid.   AR72.20-P-0002ME 
13 Install left and/or right cover (2) at hinge (3) of tailgate on left and/or right.    
14 Install cover (1). Model 167.1/9 with code 810 (Sound system)
Model 167.1/9
with code 811 (Advanced sound system)
 
15 Attach roof lining.   AR68.30-P-4300ME
16 Install rear spoiler.   AR72.20-P-4000ME 
LIFTGATE

Number Designation Model 167
BA72.20-P-1008-02J Bolt/nut, hinge for liftgate to body Nm 36
Fig 1: Identifying Support (170 589 04 63 00)
G15045983Courtesy of MERCEDES-BENZ USA