Main Floor Partial Replacement - Ar63.40-P-1180MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

Fig 1: Main Floor Panel And Adjacent Panels Component Locations Partial Replacement (Shown On Model 177.0)

Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Set up straightening bench with straightening bench support members and straightening set.
	000 588 50 23 00 Body straightening system		WS60.00-P-0439K
4	Place vehicle on straightening bench and fasten.		AR00.60-P-1006A
5	Remove reinforcement (6).		AR63.40-P-1185-01MFA
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
6	Remove front seat crossbar at the rear (4).		AR63.40-P-1191-03MFA
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
7	Remove reinforcement (2) from main floor.		AR63.40-P-1180-28MFA
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Remove front seat crossbar at the front (3).		AR63.40-P-1191-01MFA
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
9	Remove main floor (1).		AR63.40-P-1180-09MFA
	000 588 15 84 00 Heat gun		WS54.00-P-0125B
		Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
10	Prepare main floor (1).		AR63.40-P-1180-23MFA
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
11	Install main floor (1).		AR63.40-P-1180-11MFA
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
12	Install reinforcement (6).		AR63.40-P-1185-03MFA
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
13	Install front seat crossbar at the rear (4).		AR63.40-P-1191-04MFA
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
14	Install front seat crossbar at the front (3).		AR63.40-P-1191-02MFA
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
15	Install reinforcement (2) on main floor.		AR63.40-P-1180-29MFA
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
16	Release vehicle from straightening bench, lift and remove straightening bench.		AR00.60-P-1006A
17	Remove spark protection blankets.
18	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
19	Prime repair areas with a primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
20	Seal seam after repair.		AR97.10-P-4000MFA
21	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
22	Supplement cavity preservation.		AR97.20-P-1500MFA
23	Reinstall detachable parts in area of repair point.