Rear Fender Complete Replacement - Ar63.50-P-1401MEC (Model 167.3)

Model 167.3 

MODIFICATION NOTES

31.03.2020	Method updated as per new parts status.	Operation steps 1, 2, 3, 4	AR63.50-P-1401-01MEC
31.03.2020	Zinc dust paint added.	Operation step 13	AR63.50-P-1401-01MEC
31.03.2020	Heat gun added.	IE reference module	AR63.50-P-1401-01MEC
31.03.2020	Document updated.	The whole document	AR63.50-P-1401-02MEC
31.03.2020	Zinc dust paint added.	Operation step 8	AR63.50-P-1401-02MEC
31.03.2020	Document updated.	The whole document	AR63.50-P-1401-03MEC
31.03.2020	Repair material references added.	Operation steps 15, 16, 17, 19, 20	AR63.50-P-1401-03MEC
31.03.2020	Welders added.	IE reference module	AR63.50-P-1401-03MEC
08.04.2020	Heat gun added.	Operation Step 3
08.04.2020	Welders added.	Step 5

Shown on left side of vehicle 

Fig 1: Quarter Panel Complete Component Location (Model 167.3)

Courtesy of MERCEDES-BENZ USA

	Risk of death caused  by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on foam-protected insulation in body		AH60.00-P-0041-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket.
3	Remove rear fender (1). 1		AR63.50-P-1401-01MEC
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
4	Prepare rear fender (1).		AR63.50-P-1401-02MEC
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
5	Install rear fender (1).		AR63.50-P-1401-03MEC
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Check body gap dimensions	AR60.00-P-0900-01ME
		Process putty on body As an alternative to restoring the surfaces with body solder, a basic body filler can also be used.	AR60.00-P-0031-01LWG
		Rear door to side wall	*BE60.00-P-1011-01LA
		Side wall to bumper at rear	*BE60.00-P-1012-01LA
		Sidewall to liftgate	*BE60.00-P-1013-01LA
		Side wall to outer tail lamp	*BE60.00-P-1014-01LA
		Outer tail lamp to bumper at rear	*BE60.00-P-1015-01LA
		Liftgate to rear bumper	*BE60.00-P-1016-01LA
		Outside of taillamp to inside of taillamp	*BE60.00-P-1018-01LA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mn to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
		Feeler gauge	Fig 2
6	Remove spark protection blankets.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
7	Prime repair areas using a primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Repair area must be free of dust and grease. Otherwise adhesion problems may occur. Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.
8	Seal seam after repair.		AR97.10-P-4000ME
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.
10	Supplement cavity preservation.		AR97.20-P-1500ME
11	Reinstall detachable parts in area of repair point.

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1011-01LA	Rear door to side wall	Dimension "I"	mm	3 (±0, 5)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1012-01LA	Side wall to bumper at rear	Dimension "J"	mm	0, 2 (+0, 5)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1013-01LA	Sidewall to liftgate	Dimension "K"	mm	4 (±1, 0)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1014-01LA	Side wall to outer tail lamp	Dimension "L"	mm	1 (+1/-0, 5)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1015-01LA	Outer tail lamp to bumper at rear	Dimension "M"	mm	1, 5 (±1, 0)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1016-01LA	Liftgate to rear bumper	Dimension "N1"	mm	4, 5 (±1, 5)
		Dimension "N2"	mm	5, 5 (±1, 5)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.3
BE60.00-P-1018-01LA	Outside of taillamp to inside of taillamp	Dimension "P"	mm	4 (±1, 5)
		For picture, see		AR60.00-P-0900-01ME

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIAL

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-13A	Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1035-13A	Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71