Replace Complete B-Pillar - Ar63.20-P-1350LC

Model 217 

Courtesy of MERCEDES-BENZ USA

Shown on model 217.3 

Courtesy of MERCEDES-BENZ USA

Shown on model 217.4 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with spark protection blanket
3	Remove rear fender		AR63.50-P-1400LC
4	Remove waistline reinforcement for rear fender	Model 217.4	AR63.50-P-0003LCA
5	Set up straightening bench with straightening set	Observe setup plans.
6	Place vehicle on straightening bench and fasten
7	Remove B-pillar (1)	Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Heat gun Wet/dry vacuum cleaner Drill bits and milling cutters for high-strength steels	AR63.20-P-1350-05LC
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Prepare B-pillar (1)	Commercially available devices/tools  Round wire brush Body power jigsaw	AR63.20-P-1350-07LC
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
9	Install B-pillar (1)		AR63.20-P-1350-06LC
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder	Commercially available devices/tools  Blind rivet tool Round wire brush Manual temporary fastener 6.35 mm Wet/dry vacuum cleaner	WS60.00-P-0022K
		Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		2-component adhesive for reinforcements	*BR00.45-Z-1152-02A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
10	Release vehicle from straightening bench, lift vehicle and remove straightening bench
11	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
12	Remove spark protection blankets
13	Clean repair area
14	Install waistline reinforcement for rear fender	Model 217.4	AR63.50-P-0003LCA
15	Install rear fender		AR63.50-P-1400LC