Remove And Install Outer Rear Wheel Well - Ar63.10-P-0665LCA
Model 217.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Remove rear fender | AR63.50-P-1400LC | |
| 4 | Remove waistline reinforcement for rear fender | AR63.50-P-0003LCA | |
| 5 | Remove outer rear wheel well (1) | Round wire brush Spot weld milling machine Body power jigsaw Heat gun Wet/dry vacuum cleaner |
AR63.10-P-0660-01LCA |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare new part for outer rear wheel well (1) | Round wire brush Body power jigsaw |
AR63.10-P-0670-05LCA |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 7 | Install outer rear wheel well (1) and weld in | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| AR60.00-P-0700-01LC | |||
Round wire brush Round wire brush Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
AR63.10-P-0670-06LCA | ||
| Repair solution for broken or missing weld studs | *BR00.45-Z-1037-13A | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Soft top compartment lid to trunk lid | *BE60.00-P-1021-01DA | ||
| Soft top compartment lid to rear fender | *BE60.00-P-1020-01DA | ||
| Front door to sidewall | *BE60.00-P-1005-01DA | ||
| Rear fender to taillamp | *BE60.00-P-1008-01DA | ||
| Fig 2 | |||
| 8 | Clean welds and sheet metal flanges | Round wire brush |
|
| 9 | Install waistline reinforcement | AR63.50-P-0003LCA | |
| 10 | Install rear fender | AR63.50-P-1400LC | |
| 11 | Install all detachable body components in area to be repaired |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1005-01DA | Front door to sidewall | Dimension "F6" | mm | 3, 5 (± 1, 0) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1008-01DA | Rear fender to taillamp | Dimension "F9C" | mm | 1, 0 (± 0, 5) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1020-01DA | Soft top compartment lid to rear fender | Dimension "F137a" | mm | 3, 5 (± 1, 0) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1021-01DA | Soft top compartment lid to trunk lid | Dimension "F177" | mm | 5, 0 (+1, 0/-0, 5) |
| For picture, see | AR60.00-P-0700-01LC | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1037-13A | Repair solution for broken or missing weld studs | A 000 990 12 10 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |