LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension -- 223 Chassis >> Testing & Repair >> Remove/Install Suspension Strut >> Remove/Install Rear Suspension Strut - AR32.25-P-1016SG

Remove/Install Rear Suspension Strut - AR32.25-P-1016SG

Model 223 

with code Z07 (B7 armoring on special protection version) 

G16190949Courtesy of MERCEDES-BENZ USA
Fig 1: Rear Suspension Strut Components Location - Model 223 With Code Z07
G16190950REMOVINGINSTALLINGREFER TO SELF-DIAGNOSTIC SYSTEMSNOTESTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLNOTESIMPORTANTTORQUE SPECIFICATIONINSPECTREFER TO MAINTENANCESPECIAL TOOLSPECIAL TOOLSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on air suspension   AH32.22-P-1000-01T 
  Notes on repair work on suspension components   AH00.00-P-0100-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Remove corresponding rear wheel.   AR40.10-P-1102A
2 Reduce pneumatic pressure of suspension struts (2) using diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS AD00.00-P-2000-06FR
    NOTES
The complete wheels must not touch the ground.
Otherwise the suspension struts (2) can be damaged and subsequently malfunction.
 
3 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
4 Remove rear shelf.   AR68.30-P-4581SG
5 Remove damping (1) under rear shelf.    
6 Remove pressure line (5) from suspension strut (2) and seal openings with suitable stop plugs. TORQUE SPECIFICATION Pressure line to rear suspension strut/valve block *BA32.22-P-1011-03F 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Record plug Fig 5
7 Disconnect electrical connectors (6) and expose electric lines from holder (7).    
8 Remove rear axle spring.   AR32.20-P-0232SG 
9 Lower vehicle. NOTES
Do not lower vehicle too far.
Otherwise the folded-down spring link will be damaged.
 
10 Remove nuts (3) and take out suspension strut (2) in downward direction. IMPORTANT Helper required.
TORQUE SPECIFICATION Screw/nut, suspension strut at rear to body
*BA32.25-P-1004-04O 
11 Remove pressure line adapter (4) from suspension strut (2). Only when installing new suspension strut (2).  
INSPECT Check     
12 Check suspension strut (2).    
REFER TO MAINTENANCE   Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
If there is a problem,

Replace suspension strut (2).
AP32.25-P-3255SG 
13 Check pressure line adapter (4) on suspension strut (2) for damage. If there is a problem,

use new pressure line adapter (4).
 
14 Check pressure line (5) for damage. If there is a problem,

repair pressure line connection.
AR32.22-P-2001-01S 
    SPECIAL TOOL Knife Fig 3
    SPECIAL TOOL Box wrench bit Fig 4
    SPECIAL TOOL Socket wrench bit Fig 2
15 Install in the reverse order.    
AIR SUSPENSION

Number Designation Model 223
BA32.22-P-1011-03F Pressure line to rear suspension strut/valve block Nm 2
SUSPENSION STRUTS

Number Designation Model 223 with code Z07 (B7 armoring on special protection version)
BA32.25-P-1004-04O Screw/nut, suspension strut at rear to body Stage 1 Nm 50
Stage 2 Nm -
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G09980729Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Box Wrench Bit (001 589 00 03 00)
G10248719Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA