Outer Rear Wheel Well Removal And Installation - Ar63.10-P-0665S
Model 223.0/1/9
MODIFICATION NOTES
| 24.11.2021 | Document reference added. | Operation steps 3, 8. |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear fender. | AR63.50-P-1401SG | |
| Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
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| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 4 | Cut off outer rear wheel well (1). | AR63.10-P-0660-01S | |
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 5 | Prepare rear outer wheel well (1) for installation. | AR63.10-P-0670-05S | |
| 6 | Install outer rear wheel well (1). | AR63.10-P-0670-06S | |
| *BE60.00-P-1009-01PA | |||
| *BE60.00-P-1011-01PA | |||
| *BE60.00-P-1014-01PA | |||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Nut M6 | *BR00.45-Z-1042-13A | ||
| Screw M6x20-10.9 | *BR00.45-Z-1080-13A | ||
| Fig 2 | |||
| 7 | Clean sheet metal flanges. | ||
| 8 | Install rear fender. | AR63.50-P-1401SG | |
| Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
|||
| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 9 | Remove spark protection blankets. | ||
| 10 | Install all detachable parts in area of repair point. |
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01PA | Rear door to side section, bottom | Dimension "I" | mm | 3 (+0, 5) |
| For picture, see | AR60.00-P-0900-01S | |||
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01PA | Trunk lid to rear fender | Dimension "K" | mm | 3 (-0, 5/+1) |
| For picture, see | AR60.00-P-0900-01S | |||
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01PA | Rear fender to taillamp | Dimension "N" | mm | 1 (-0, 5/+1) |
| For picture, see | AR60.00-P-0900-01S | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1042-13A | Nut M6 | N 910112 006003 |
| BR00.45-Z-1080-13A | Screw M6x20-10.9 | N 000000 003765 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |