Remove/Install Pyrofuse Electrical Connector - AR54.15-P-1100LC
Model 217
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. Model 217 with code P17 (KEYLESS-GO package) |
AS00.00-Z-0009-01A | |
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. | AS91.00-Z-0008-01A | |
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. Model 217.3 (except 217.37) | AS54.10-Z-0001-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on battery | AH54.10-P-0001-01A | |
| Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | AH91.00-Z-0000-10A | ||
| Notes on HANDS-FREE ACCESS | Model 217 with code P17 (KEYLESS-GO package) |
AH80.61-P-0001-01A | |
| Remove | |||
| 1 | Disconnect ground line from on-board electrical system battery (2) | AR54.10-P-0003LF | |
| 2 | Detach terminal clamp (4) from on-board electrical system battery (2) | Model 217.4 | AR54.10-P-0005LCA |
| Model 217.3 | AR54.10-P-0005LC | ||
| 3 | Remove cable rail (5) | ||
| 4 | Release locking pin (6) and detach connector (3) from pyrotechnical separator (7) | ||
| 5 | Create access to damaged wiring harness of connector (3) | ||
| 6 | Remove insulation (8) up to behind damaged area of wiring harness | ||
| 7 | Cut off damaged wiring harness | ||
| Install | |||
| 8 | Cut repair wiring harness (9) to length according to damaged wiring harness | ||
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | AS00.19-Z-0002-01A | |
| 9 | Connect repair wiring harness (9) to wiring harness remaining in vehicle using connector sleeves (10) | AR00.19-P-0100-09A | |
| Topical note | Notes on soldering | AH00.19-P-1000-10A | |
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| Fig 2 | |||
| Fig 3 | |||
| Fig 6 | |||
| Fig 5 | |||
| Fig 1 | |||
| Fig 4 | |||
| 10 | Wrap repair area with insulation tape (11) | AR00.19-P-0100-08A | |
| 11 | Route wiring harness to pyrotechnical separator (7) and fix in place | Ensure that wiring harness is routed properly. Otherwise the wiring harness will be damaged by chafing or crushing. |
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| 12 | Connect connector (3) to pyrotechnical separator (7) and lock using locking pin (6) | ||
| 13 | Install cable rail (5) | ||
| 14 | Attach terminal clamp (4) to on-board electrical system battery (2) | Model 217.4 | AR54.10-P-0005LCA |
| Model 217.3 | AR54.10-P-0005LC | ||
| 15 | Connect ground line to on-board electrical system battery (2) | AR54.10-P-0003LF |