Remove/Install Battery - AR54.10-P-0005LCA
Model 217.4
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Notes on HANDS-FREE ACCESS | AH80.61-P-0001-01A | ||
| Remove/install | |||
| 1 | Print out checklist for transport safety of on-board electrical system battery (G1). | Model 217.4 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). |
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| Transport safety checklist for starter battery, form | OF54.10-P-3000-13A | ||
| 2 | Answer the questions on the installed on-board electrical system battery (G1) based on the transport safety checklist. | Model 217.4 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). |
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| 3 | Switch off all electrical consumers. | Switch off all electrical consumers. Otherwise the electrical consumers will be damaged when the ground line (1) is disconnected/connected. |
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| 4 | Confirm change of on-board electrical system battery (G1) using diagnosis system in signal acquisition and actuation module under Actuation menu item. | Model 217.4 as of model year 2016 except code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). |
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| AD00.00-P-2000-04B | |||
| 5 | Switch off ignition and store transmitter key outside of transmitter range (min. 2 m). | ||
| 6 | Remove front trunk lining. | AR68.30-P-4602LCA | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| 7 | Remove body panel between rear wheel well. | AR63.10-P-0661-05LCA | |
| *BA64.10-P-1002-01C | |||
| 8 | Disconnect ground line (1) from on-board electrical system battery (G1). | *BA54.10-P-1003-01J | |
| 9 | Release and disconnect electrical connection (3). | ||
| 10 | Release and disconnect electrical connector (4). | ||
| 11 | Remove screw (5) and remove bracket (6). | *BA54.10-P-1001-01J | |
| 12 | Carefully pull on-board electrical system battery (G1) to rear slightly. | ||
| 13 | Remove cover over positive line (7). | ||
| 14 | Disconnect positive line (7) from on-board electrical system battery (G1). | *BA54.10-P-1003-01J | |
| 15 | Disconnect vent hose (8) from on-board electrical system battery (G1). | Check for correct seating and routing of bleed hose (8). Otherwise damage may occur because of leaking battery acid vapor. |
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| 16 | Install in the reverse order. | ||
| Concluding tasks | |||
| 17 | Answer the questions on the removed on-board electrical system battery (G1) based on the transport safety checklist. | Model 217.4 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). |
BATTERY
| Number | Designation | Model 217 | |
|---|---|---|---|
| BA54.10-P-1001-01J | Bolt, battery frame to body | Nm | 23 |
BATTERY
| Number | Designation | Model 217 | |
|---|---|---|---|
| BA54.10-P-1003-01J | Nut, charging cable to negative terminal/positive terminal of on-board electrical system battery | Nm | 6 |
REAR PANEL
| Number | Designation | Model 217 | ||
|---|---|---|---|---|
| BA64.10-P-1002-01C | Bolt, partition wall for trunk to body | M6 | Nm | 12 |