Remove/Install Soft Top Compartment Lid - AR77.33-P-1700LCA
Model 217.4
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. |
AS91.00-Z-0008-01A | |
| Risk of injury when performing check and repair work in area of roll bar | Keep body parts out of the area where the roll bars extend. Do not use the cover in the area of the roll bar as a storage place for objects. |
AS91.00-Z-0003-01LCA | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | AH91.00-Z-0000-10A | ||
| Remove/install | |||
| 1 | Close soft top | With soft top open. | |
| 2 | Move soft top compartment lid (1) to vertical position | ||
| 3 | Secure soft top compartment lid (1) against falling down | Always remove suitable tool from holes in hinges (4). Otherwise the soft top compartment (1) can be damaged. Hydraulic system is unpressurized, carefully lay down soft top compartment (1). Otherwise damage can occur. |
|
| 4 | Shim soft top bow against lowering | ||
| 5 | Remove retaining clips (3) and remove soft top paneling (13) | ||
| 6 | Remove wires (6) from soft top compartment (1) | ||
| 7 | Remove wires (6) from side flaps for soft top (2) | ||
| 8 | Disconnect electrical central connector (5) | ||
| 9 | Fasten electrical central connector (5) on soft top compartment lid (1) with duct tape | ||
| 10 | Mark positioning of locking hook (10) on soft top compartment lid (1) with pen | When reusing soft top compartment lid (1). |
|
| 11 | Unscrew bolts (11) and remove both locking hooks (10) | *BA77.33-P-1005-02A | |
| 12 | Unhook hydraulic cylinder (7) from linkage lever (9) | ||
| 13 | Unscrew bolt (12) from linkage lever (9) | *BA77.33-P-1004-02A | |
| 14 | Pull tools out of holes in hinges (4) and lay down soft top compartment lid (1) | ||
| 15 | Carefully open trunk lid with emergency key | Trunk lid and soft top compartment lid (1) should not collide. Damage can otherwise occur. |
|
| 16 | Mark position of hinges (4) on soft top compartment lid (1) with pen | When reusing soft top compartment lid (1). |
|
| 17 | Unscrew bolts (8) on both hinges (4) | *BA77.33-P-1001-02A | |
| 18 | Close trunk lid | ||
| 19 | Remove soft top compartment lid (1) | ||
| 20 | Remove side flaps for soft top (2) | When replacing soft top compartment lid (1) | AR77.33-P-1020LCA |
| 21 | Disassemble soft top compartment lid (1) | When replacing soft top compartment lid (1). | AR77.33-P-1700-01LCA |
| *BA77.33-P-1010-02A | |||
| *BA77.33-P-1009-02A | |||
| *BA77.33-P-1003-02A | |||
| Fig 1 | |||
| 22 | Install in the reverse order | ||
| 23 | Adjust soft top compartment lid (1) | AR77.33-P-1705LCA |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1001-02A | Bolt, hinge to soft top compartment lid | Nm | 10 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1003-02A | Bolt, lock mounting to soft top compartment lid | Nm | 10 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1004-02A | Bearing pin, lock to lock mounting | Nm | 9 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1005-02A | Bolt, locking hook to lock mounting | Nm | 10 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1009-02A | Nut, trim piece to soft top compartment lid | Nm | 4 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1010-02A | Bolt, stop buffer to soft top compartment lid | Nm | 8 |