LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S560 Base >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 217 Chassis >> Testing & Repair >> Remove/Install Soft Top Compartment Lid - AR77.33-P-1700LCA

Remove/Install Soft Top Compartment Lid - AR77.33-P-1700LCA

Model 217.4 

G15300920Courtesy of MERCEDES-BENZ USA
G15300921Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  during testing and repair operations related to pyrotechnical components Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F.
Disconnect current supply when working on such component parts.
AS91.00-Z-0008-01A
WARNING Risk of injury  when performing check and repair work in area of roll bar Keep body parts out of the area where the roll bars extend.
Do not use the cover in the area of the roll bar as a storage place for objects.
AS91.00-Z-0003-01LCA
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information, assessment and legal requirements when working with, handling and storing pyrotechnical components   AH91.00-Z-0000-10A
REMOVINGINSTALLING Remove/install     
1 Close soft top With soft top open.  
2 Move soft top compartment lid (1) to vertical position    
3 Secure soft top compartment lid (1) against falling down INSTALLATION NOTES :
Always remove suitable tool from holes in hinges (4).
Otherwise the soft top compartment (1) can be damaged.
INSTALLATION NOTES :
Hydraulic system is unpressurized, carefully lay down soft top compartment (1).
Otherwise damage can occur.
IMPORTANT For this purpose insert suitable tools through holes in hinges (4).
 
4 Shim soft top bow against lowering    
5 Remove retaining clips (3) and remove soft top paneling (13)    
6 Remove wires (6) from soft top compartment (1)    
7 Remove wires (6) from side flaps for soft top (2)    
8 Disconnect electrical central connector (5)    
9 Fasten electrical central connector (5) on soft top compartment lid (1) with duct tape    
10 Mark positioning of locking hook (10) on soft top compartment lid (1) with pen When reusing soft top compartment lid (1).
INSTALLATION IMPORTANT : Align locking hook (10) in relation to markings.
 
11 Unscrew bolts (11) and remove both locking hooks (10) TORQUE SPECIFICATION Bolt, locking hook to lock mounting *BA77.33-P-1005-02A 
12 Unhook hydraulic cylinder (7) from linkage lever (9) IMPORTANT Hydraulic cylinder (7) can be unhooked when under pressure. If required, relieve hydraulic cylinder (7) by momentarily actuating soft top.  
13 Unscrew bolt (12) from linkage lever (9) TORQUE SPECIFICATION Bearing pin, lock to lock mounting *BA77.33-P-1004-02A 
14 Pull tools out of holes in hinges (4) and lay down soft top compartment lid (1)    
15 Carefully open trunk lid with emergency key NOTES
Trunk lid and soft top compartment lid (1) should not collide.
Damage can otherwise occur.
 
16 Mark position of hinges (4) on soft top compartment lid (1) with pen When reusing soft top compartment lid (1).
INSTALLATION IMPORTANT : Align hinges (4) in relation markings.
 
17 Unscrew bolts (8) on both hinges (4) TORQUE SPECIFICATION Bolt, hinge to soft top compartment lid *BA77.33-P-1001-02A 
18 Close trunk lid    
19 Remove soft top compartment lid (1) IMPORTANT Helper required.  
20 Remove side flaps for soft top (2) When replacing soft top compartment lid (1) AR77.33-P-1020LCA 
21 Disassemble soft top compartment lid (1) When replacing soft top compartment lid (1). AR77.33-P-1700-01LCA 
TORQUE SPECIFICATION Bolt, stop buffer to soft top compartment lid *BA77.33-P-1010-02A 
TORQUE SPECIFICATION Nut, trim piece to soft top compartment lid *BA77.33-P-1009-02A 
TORQUE SPECIFICATION Bolt, lock mounting to soft top compartment lid *BA77.33-P-1003-02A 
SPECIAL TOOL Mounting wedge Fig 1
22 Install in the reverse order    
23 Adjust soft top compartment lid (1)   AR77.33-P-1705LCA 
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1001-02A Bolt, hinge to soft top compartment lid Nm 10
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1003-02A Bolt, lock mounting to soft top compartment lid Nm 10
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1004-02A Bearing pin, lock to lock mounting Nm 9
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1005-02A Bolt, locking hook to lock mounting Nm 10
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1009-02A Nut, trim piece to soft top compartment lid Nm 4
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1010-02A Bolt, stop buffer to soft top compartment lid Nm 8
Fig 1: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA