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Home >> Mercedes Benz >> 2021 >> S560 Base >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 217 Chassis >> Testing & Repair >> Adjust Soft Top Compartment Lid - AR77.33-P-1705LCA

Adjust Soft Top Compartment Lid - AR77.33-P-1705LCA

Model 217.4 

MODIFICATION NOTES

01.03.2016 "Adjust entire height of soft top compartment lid (1) to basic dimension in relation to rear fender (2) in side area" added. Operation step 12  
27.04.2016 Soft top to soft top compartment lid Model 217.4 BE60.00-P-1022-01DA
G15300925Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  during testing and repair operations related to pyrotechnical components Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F.
Disconnect current supply when working on such component parts.
AS91.00-Z-0008-01A
WARNING Risk of injury  when performing check and repair work in area of roll bar Keep body parts out of the area where the roll bars extend.
Do not use the cover in the area of the roll bar as a storage place for objects.
AS91.00-Z-0003-01LCA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Information, assessment and legal requirements when working with, handling and storing pyrotechnical components   AH91.00-Z-0000-10A
INSPECT Check     
1 Check gap dimensions on trunk lid (10) and adjust if required IMPORTANT trunk lid (10) is reference edge and basic dimension for soft top compartment lid (1). AR88.50-P-5200LF
Trunk lid to bumper *BE60.00-P-1010-01DA 
Trunk lid to bumper *BE60.00-P-1009-01DA 
Trunk lid to rear fender *BE60.00-P-1007-01DA 
2 Check gap dimensions on soft top compartment lid (1) Soft top compartment lid to rear fender *BE60.00-P-1020-01DA 
Soft top to soft top compartment lid *BE60.00-P-1022-01DA 
Soft top compartment lid to trunk lid *BE60.00-P-1021-01DA 
SPECIAL TOOL Feeler gauge Fig 1
  Adjust     
3 Close soft top With soft top open.  
4 Position soft top bow (3) upright and secure IMPORTANT Soft top compartment lid (1) should remain locked. AR77.30-P-1030-01LCA 
6 Loosen bolts (4) on left and right hinge If soft top compartment lid (1) is adjusted in lateral direction and height.  
7 Adjust soft top compartment lid (1) in lateral direction and height in relation to trunk lid (10) and to rear fender (2) If necessary.
Soft top compartment lid to rear fender
*BE60.00-P-1020-01DA 
Soft top compartment lid to trunk lid *BE60.00-P-1021-01DA 
SPECIAL TOOL Feeler gauge Fig 1
8 Tighten bolts (4) on left and right hinge When adjusting in lateral direction and height.
TORQUE SPECIFICATION Bolt, hinge to soft top compartment lid
*BA77.33-P-1001-02A 
9 Loosen bolts (5) on left and right hinge When soft top compartment lid (1) is adjusted in the longitudinal direction.  
10 Adjust soft top compartment lid (1) in longitudinal direction n relation to the trunk lid (10) If necessary.
Soft top compartment lid to trunk lid
*BE60.00-P-1021-01DA 
SPECIAL TOOL Feeler gauge Fig 1
11 Tighten bolts (5) on left and right hinges When adjusting in longitudinal.
TORQUE SPECIFICATION Bolt, soft top compartment lid hinge to body
*BA77.33-P-1002-02A 
12 Adjust entire height of soft top compartment lid (1) in relation to rear fender (2) in side area If necessary. AR77.33-P-1705-01LCA 
Adjustment dimension for locking plate *BE77.33-P-1001-02A 
TORQUE SPECIFICATION Bolt, locking hook to lock mounting *BA77.33-P-1005-02A 
Soft top compartment lid to rear fender *BE60.00-P-1020-01DA 
SPECIAL TOOL Feeler gauge Fig 1
13 Loosen jam nut (8) on stop buffer (9) on left and right If soft top compartment lid (1) is adjusted in relation to B-pillar.  
14 Adjust transition between soft top compartment lid (1) in relation to B-pillar If necessary.
Soft top to soft top compartment lid
*BE60.00-P-1022-01DA 
SPECIAL TOOL Feeler gauge Fig 1
15 Tighten jam nut (8) on stop buffer (9) on left and right If soft top compartment lid (1) is adjusted in relation to B-pillar.
TORQUE SPECIFICATION M6
*BA00.10-P-1002-01A 
16 Check adjustment of soft top compartment lid (1) again If test results deviate

Repeat adjustments
 
17 Remove retainer against lowering soft top bow    
18 Completely close soft top    
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.4
BE60.00-P-1007-01DA Trunk lid to rear fender Dimension "F8/F8B" mm 3, 5 (+1, 0)
For picture, see AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.4
BE60.00-P-1009-01DA Trunk lid to bumper Dimension "F10" mm 5, 0 (+1, 0/-0, 5)
For picture, see AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.4
BE60.00-P-1010-01DA Trunk lid to bumper Dimension "F10A" mm 3, 5 (+1, 5/-1, 0)
For picture, see AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.4
BE60.00-P-1020-01DA Soft top compartment lid to rear fender Dimension "F137a" mm 3, 5 (±1, 0)
For picture, see AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.4
BE60.00-P-1021-01DA Soft top compartment lid to trunk lid Dimension "F177" mm 5, 0 (+1, 0/-0, 5)
For picture, see AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.4
BE60.00-P-1022-01DA Soft top to soft top compartment lid Dimension "F138" mm 4, 0 (±1, 5)
For picture, see AR60.00-P-0700-01LC
SOFT TOP COMPARTMENT LID

Number Designation Model 217.4
BE77.33-P-1001-02A Adjustment dimension for locking plate Basic setting mm 4, 8
Fine adjustment mm ±2
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation Model all (4xWD, CAR, smart)
BA00.10-P-1002-01A M6 8.8 Galvanized Nm 9
Phosphated Nm 9
10.9 Galvanized Nm 13
Phosphated Nm 12
12.9 Galvanized Nm 16
Phosphated Nm 14
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1001-02A Bolt, hinge to soft top compartment lid Nm 10
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1002-02A Bolt, soft top compartment lid hinge to body Nm 10
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 217.4
BA77.33-P-1005-02A Bolt, locking hook to lock mounting Nm 10
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129130Courtesy of MERCEDES-BENZ USA