Adjust Soft Top Compartment Lid - AR77.33-P-1705LCA
Model 217.4
MODIFICATION NOTES
| 01.03.2016 | "Adjust entire height of soft top compartment lid (1) to basic dimension in relation to rear fender (2) in side area" added. | Operation step 12 | |
| 27.04.2016 | Soft top to soft top compartment lid | Model 217.4 | BE60.00-P-1022-01DA |
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. |
AS91.00-Z-0008-01A | |
| Risk of injury when performing check and repair work in area of roll bar | Keep body parts out of the area where the roll bars extend. Do not use the cover in the area of the roll bar as a storage place for objects. |
AS91.00-Z-0003-01LCA | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | AH91.00-Z-0000-10A | ||
| Check | |||
| 1 | Check gap dimensions on trunk lid (10) and adjust if required | AR88.50-P-5200LF | |
| Trunk lid to bumper | *BE60.00-P-1010-01DA | ||
| Trunk lid to bumper | *BE60.00-P-1009-01DA | ||
| Trunk lid to rear fender | *BE60.00-P-1007-01DA | ||
| 2 | Check gap dimensions on soft top compartment lid (1) | Soft top compartment lid to rear fender | *BE60.00-P-1020-01DA |
| Soft top to soft top compartment lid | *BE60.00-P-1022-01DA | ||
| Soft top compartment lid to trunk lid | *BE60.00-P-1021-01DA | ||
| Fig 1 | |||
| Adjust | |||
| 3 | Close soft top | With soft top open. | |
| 4 | Position soft top bow (3) upright and secure | AR77.30-P-1030-01LCA | |
| 6 | Loosen bolts (4) on left and right hinge | If soft top compartment lid (1) is adjusted in lateral direction and height. | |
| 7 | Adjust soft top compartment lid (1) in lateral direction and height in relation to trunk lid (10) and to rear fender (2) | If necessary. Soft top compartment lid to rear fender |
*BE60.00-P-1020-01DA |
| Soft top compartment lid to trunk lid | *BE60.00-P-1021-01DA | ||
| Fig 1 | |||
| 8 | Tighten bolts (4) on left and right hinge | When adjusting in lateral direction and height. |
*BA77.33-P-1001-02A |
| 9 | Loosen bolts (5) on left and right hinge | When soft top compartment lid (1) is adjusted in the longitudinal direction. | |
| 10 | Adjust soft top compartment lid (1) in longitudinal direction n relation to the trunk lid (10) | If necessary. Soft top compartment lid to trunk lid |
*BE60.00-P-1021-01DA |
| Fig 1 | |||
| 11 | Tighten bolts (5) on left and right hinges | When adjusting in longitudinal. |
*BA77.33-P-1002-02A |
| 12 | Adjust entire height of soft top compartment lid (1) in relation to rear fender (2) in side area | If necessary. | AR77.33-P-1705-01LCA |
| Adjustment dimension for locking plate | *BE77.33-P-1001-02A | ||
| *BA77.33-P-1005-02A | |||
| Soft top compartment lid to rear fender | *BE60.00-P-1020-01DA | ||
| Fig 1 | |||
| 13 | Loosen jam nut (8) on stop buffer (9) on left and right | If soft top compartment lid (1) is adjusted in relation to B-pillar. | |
| 14 | Adjust transition between soft top compartment lid (1) in relation to B-pillar | If necessary. Soft top to soft top compartment lid |
*BE60.00-P-1022-01DA |
| Fig 1 | |||
| 15 | Tighten jam nut (8) on stop buffer (9) on left and right | If soft top compartment lid (1) is adjusted in relation to B-pillar. |
*BA00.10-P-1002-01A |
| 16 | Check adjustment of soft top compartment lid (1) again | If test results deviate ↓ Repeat adjustments |
|
| 17 | Remove retainer against lowering soft top bow | ||
| 18 | Completely close soft top |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1007-01DA | Trunk lid to rear fender | Dimension "F8/F8B" | mm | 3, 5 (+1, 0) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01DA | Trunk lid to bumper | Dimension "F10" | mm | 5, 0 (+1, 0/-0, 5) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1010-01DA | Trunk lid to bumper | Dimension "F10A" | mm | 3, 5 (+1, 5/-1, 0) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1020-01DA | Soft top compartment lid to rear fender | Dimension "F137a" | mm | 3, 5 (±1, 0) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1021-01DA | Soft top compartment lid to trunk lid | Dimension "F177" | mm | 5, 0 (+1, 0/-0, 5) |
| For picture, see | AR60.00-P-0700-01LC | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE60.00-P-1022-01DA | Soft top to soft top compartment lid | Dimension "F138" | mm | 4, 0 (±1, 5) |
| For picture, see | AR60.00-P-0700-01LC | |||
SOFT TOP COMPARTMENT LID
| Number | Designation | Model 217.4 | ||
|---|---|---|---|---|
| BE77.33-P-1001-02A | Adjustment dimension for locking plate | Basic setting | mm | 4, 8 |
| Fine adjustment | mm | ±2 | ||
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD
| Number | Designation | Model all (4xWD, CAR, smart) | |||
|---|---|---|---|---|---|
| BA00.10-P-1002-01A | M6 | 8.8 | Galvanized | Nm | 9 |
| Phosphated | Nm | 9 | |||
| 10.9 | Galvanized | Nm | 13 | ||
| Phosphated | Nm | 12 | |||
| 12.9 | Galvanized | Nm | 16 | ||
| Phosphated | Nm | 14 | |||
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1001-02A | Bolt, hinge to soft top compartment lid | Nm | 10 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1002-02A | Bolt, soft top compartment lid hinge to body | Nm | 10 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1005-02A | Bolt, locking hook to lock mounting | Nm | 10 |