Remove/Install Soft Top - AR77.30-P-1002LCA
Model 217.4
| Risk of injury when performing check and repair work in area of roll bar | Keep body parts out of the area where the roll bars extend. Do not use the cover in the area of the roll bar as a storage place for objects. |
AS91.00-Z-0003-01LCA | |
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. |
AS91.00-Z-0008-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | AH91.00-Z-0000-10A | ||
| Remove/install | |||
| 1 | Remove seat cushion in the rear | AR91.12-P-1020LF | |
| 2 | Remove backrests in rear | AR91.12-P-1620LF | |
| 3 | Completely remove side paneling in rear | AR68.30-P-4780LC | |
| 4 | Unscrew fitted bolts (4) | *BA77.33-P-1012-02A | |
| 5 | Unscrew bolts (3) from connecting panels (2) | *BA64.10-P-1001-01C | |
| 6 | Remove connecting panels (2) | ||
| 7 | Close soft top | With soft top open. |
|
| 8 | Cover vehicle in rear area | ||
| 9 | Remove both soft top bow hydraulic cylinders and lay down to side with hydraulic lines connected | AR77.37-P-4190LCA | |
| 10 | Open covers (7, 8) for hydraulic lines (5, 6) | ||
| 11 | Mark position of hydraulic lines (5, 6) | ||
| 12 | Unclip hydraulic lines (5, 6) from covers (7, 8) | ||
| 13 | Disconnect electrical connectors (9) | ||
| 14 | Remove both hydraulic cylinders for soft top actuation and lay down to side with hydraulic lines connected | AR77.37-P-4171LCA | |
| 15 | Lay hydraulic cylinders for soft top actuation and soft top bow hydraulic cylinders on rear fenders at side | ||
| 16 | Manually open soft top and lay down in soft top compartment | ||
| 17 | Remove screw/bolts (11) | *BA77.33-P-1012-02A | |
| 18 | Unhook soft top (1) and remove upward | AR77.30-P-1002-04LWR | |
| Fig 2 | |||
| 19 | Unscrew bolts (12) and remove mounting plates (10) | When replacing mounting plates (10). |
*BA77.33-P-1011-02A |
| 20 | Remove chrome molding for lock bow on crossmember above windshield. | When checking and adjusting mounting plates (10) with device. | AR77.20-P-2500LCA |
| 21 | Detach overhead control panel control unit and lay down to side with lines connected | When checking and adjusting mounting plates (10) with device. | AR82.20-P-1000LCA |
| 22 | Remove waist rail trim strips from rear fender | When checking and adjusting mounting plates (10) with device. |
Fig 1 |
| 23 | Check mounting plates (10) with device, adjust | When replacing mounting plates (10) or after accident damage. | |
| *BA77.33-P-1011-02A | |||
| Fig 3 | |||
| 24 | Install in the reverse order |
REAR PANEL
| Number | Designation | Model 217 | ||
|---|---|---|---|---|
| BA64.10-P-1001-01C | Bolt, connecting panel to body | M6 | Nm | 10 |
| M8 | Nm | 22 | ||
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1011-02A | Bolt, mounting plate to body | Nm | 27 |
MECHANICAL SOFT-TOP COMPONENTS
| Number | Designation | Model 217.4 | |
|---|---|---|---|
| BA77.33-P-1012-02A | Bolt, soft top support to body | Nm | 27 |