Remove/Install Left Rear Muffler - AR49.10-P-4824SVZ
Engine 279 in model 223
MODIFICATION NOTES
| 20.10.2023 | Clamp, center exhaust line to rear exhaust line | Engine 279 in model 223 | BA49.10-P-1018-02Y |
Shown on vehicle with code Z07 (B7 armoring for special protection version)
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1.1 | Remove underfloor paneling at left and right side. | Engine 279 in model 223 except code Z07 (B7 armoring on special protection version) |
AR61.30-P-1001S |
| 1.2 | Remove center floor armoring and rear floor armoring. | Engine 279 in model 223 with code Z07 (B7 armoring on special protection version) |
|
| AR61.40-P-1001S | |||
| 2 | Unscrew screws (7.1) and remove center strut (7). | *BA61.10-P-1001-01P | |
| 3 | Remove heat shields (3). | Engine 279 in model 223 with code Z07 (B7 armoring on special protection version) |
|
| 4 | Unscrew screws (2.1) and remove rear strut (2) | *BA61.10-P-1002-01P | |
| 5 | Remove clamps (4). | ||
| *BA49.10-P-1018-02Y | |||
| 6 | Remove the clamp (5). | ||
| *BA49.10-P-1020-02Y | |||
| 7 | Support left rear muffler (1) using a major assembly mount. | ||
| 000 588 23 62 00 Mounting plate | WS26.00-P-0415B | ||
| 000 588 24 62 00 Major assembly mount | WS01.00-P-0253B | ||
| 8 | Remove elastomer bearings (6) from the left rear muffler (1). | ||
| Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | *BR00.45-Z-1002-06A | ||
| 9 | Remove left rear muffler (1) from the major assembly mount. | ||
| 10 | Remove combustion and corrosion residues from connecting points and flange connections. | ||
| Check | |||
| 11 | Check elastomer bearings (6) for damage. | If there is a problem, ↓ replace corresponding elastomer bearing (6). |
|
| 12 | Install in the reverse order. | ||
| Check | |||
| 13 | Check installation position and unobstructed movement of the left rear muffler (1). | If there is a problem, ↓ Align left rear muffler (1). |
|
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Perform engine test run and check exhaust system for leak tightness. |
EXHAUST SYSTEM
| Number | Designation | Engine 279 in model 223 | |
|---|---|---|---|
| BA49.10-P-1018-02Y | Clamp, center exhaust line to rear exhaust line | Nm | 55 |
EXHAUST SYSTEM
| Number | Designation | Engine 279 in model 223 | |
|---|---|---|---|
| BA49.10-P-1020-02Y | Clamp, rear left exhaust line to rear right exhaust line | Nm | 35 |
FRAME FLOOR
| Number | Designation | Model 223 except code Z07 | Model 223 with code Z07 | |
|---|---|---|---|---|
| BA61.10-P-1001-01P | Screw, Center tunnel strut to body | Nm | 30 | 30 |
FRAME FLOOR
| Number | Designation | Model 223 except code Z07 | Model 223 with code Z07 | |
|---|---|---|---|---|
| BA61.10-P-1002-01P | Screw, Rear tunnel strut/Diagonal Strut to body/Rear floor | Nm | 50 | 50 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 | A 000 989 01 60 |