Outer Side Longitudinal Member Partial Replacement - Ar63.30-P-1050S
Model 223.0/1/9
MODIFICATION NOTES
| 17.01.2022 | Apply 2-component adhesive, Betaforce 2850L, to body, added. | Operation step 16 | AR63.30-P-1050-05S |
| 17.01.2022 | BR00.45-Z-1154-02A added. | Operation step 8 |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove A-pillar outer section. | AR63.20-P-1102S | |
| 4 | Remove the outer side longitudinal member (1). | AR63.30-P-1050-01S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 5 | Remove longitudinal member reinforcement (4). | If longitudinal member reinforcement is damaged (4). | AR63.30-P-0816-01S |
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 6 | Prepare outer side longitudinal member (1). | AR63.30-P-1050-02S | |
| 7 | Prepare longitudinal member reinforcement (4) for installation. | If longitudinal member reinforcement is damaged (4). | AR63.30-P-0816-02S |
| 8 | Install longitudinal member reinforcement (4). | If longitudinal member reinforcement is damaged (4). | AR63.30-P-0816-03S |
| 2-component adhesive repair kit, Betaforce 2850L | *BR00.45-Z-1154-02A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| 9 | Install outer side longitudinal member (1), acoustic foam (2), and connecting parts (3). | AR63.30-P-1050-05S | |
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| 10 | Clean sheet metal flanges. | ||
| 11 | Install A-pillar outer section. | AR63.20-P-1102S | |
| 12 | Remove spark protection blankets. | ||
| 13 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1044-13A | Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
| BR00.45-Z-1055-13A | Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1154-02A | 2-component adhesive repair kit, Betaforce 2850L | A 012 989 12 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |