Outer Side Longitudinal Member Installation - Ar63.30-P-1050-05S

Model 223.0/1/9 

17.03.2023

Assembled dimensions for Celette anchoring set 9212.013 added.

Superordinate general information

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Countersunk-head rivet (Z) 

• Z₁ = countersunk-head rivet 6.4x14.0
• Z₂ = countersunk-head rivet 6.4x15.5
• Z₃ = countersunk-head rivet 6.4x17.0
• Z₄ = countersunk-head rivet 6.4x19.0
• Z₅ = countersunk-head rivet 6.4x21.0

Blind rivet (Y) 

• Y₁ = rivet 6.4x12
• Y₂ = rivet 6.5x12.5
• Y₃ = rivet 6.5x14.5
• Y₄ = Rivet 6.4M6
• Y₅ = Rivet 6.4
• Y₆ = rivet 6.5x13.5
• Y₇ = rivet 6.4x14
• Y₈ = rivet 6.4x17
• Y₉ = rivet 6.4x20

Flow-form rivet with countersunk head (X) 

• X₁ = Flow-form rivet with countersunk head 1.3 mm to 2.5 mm clamping range
• X₂ = Flow-form rivet with countersunk head 2.3 mm to 3.5 mm clamping range
• X₃ = Flow-form rivet with countersunk head 3.35 mm to 4.1 mm clamping range
• X₄ = Flow-form rivet with countersunk head 4 mm to 5.15 mm clamping range
• X₅ = Flow-form rivet with countersunk head 5.0 mm to 6.1 mm clamping range
• X6 = Flow-form rivet with countersunk head 6.0 mm to 7.2 mm clamping range
• X7 = Flow-form rivet with countersunk head 7.1 mm to 8.3 mm clamping range

Flow-form rivet (W) 

• W₁ = Flow-form rivet structure with 3.5 mm clamping range
• W₃ = Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range
• W₄ = Flow-form rivet structure 4 mm up to 5.15 mm clamping range
• W₅ = Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range
• W₆ = Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range
• W₇ = Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range

Blind rivet (V) 

• V₁ = rivet 3.2x4.5
• V₂ = rivet 3.2x6.5

Blind rivet (U) 

• U₁ = rivet 3.2x9.5

Blind rivet with countersunk head (T) 

• T₁ = blind rivet with countersunk head 3.0 mm to 5.0 mm clamping range
• T₂ = blind rivet with countersunk head 1.5 mm to 3.0 mm clamping range

The following steps are shown on model 223.1 on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

The graphics show the vehicle from the mechanic's perspective. At the same time, this perspective also specifies the direction in which the rivets must be placed.

When using Celette straightening system, also use anchoring set 9212.013.

Install adjustable fastening brackets with following dimensions:

• x = 55 mm
• y = 44 mm
• z = 80 mm

1. Insert connecting parts (3) in the body, fit and fix in place.
2. Mark openings for access of tensioning screws and establish with Ø 6 mm (areas A).
3. Install, fit and fix in place outer side longitudinal member using straightener.
4. Transfer positions of openings for access of tensioning screws to outer side longitudinal member and establish with Ø 6 mm (areas A).

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5. Mark positions of the rivet holes on the outer side longitudinal member (1) and on the body.

   Dimensions: 

   b₁ = 29 mm

   b₂ = 65 mm

   b₃ = 16 mm

   b₄ = 22 mm

   Top view 

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6. Mark positions of the rivet holes on the outer side longitudinal member (1) and on the body.

   Dimensions: 

   c₁ = 44 mm

   c₂ = 29 mm

   c₃ = 65 mm

   c₄ = 20 mm

   c₅ = 35 mm

   c₆ = 80 mm

   c₇ = 106 mm

   Side view 

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7. Mark positions of the rivet holes on the outer side longitudinal member (1) and on the body.

   Dimensions: 

   d₁ = 44 mm

   d₂ = 29 mm

   d₃ = 65 mm

   d₄ = 25 mm

   d₅ = 43 mm

   d₆ = 92 mm

   d₇ = 110 mm

   Bottom view 

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8. Drill rivet holes in the outer side longitudinal member (1) and in the body with Ø 6.7 mm (areas E, F).
9. Countersink rivet holes in the outer side longitudinal member (1) and in the body (areas F).

   Side view 

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10. Drill rivet holes in the outer side longitudinal member and in the body through the existing openings in the inner side longitudinal member with Ø 6.7 mm (area H).

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11. Drill rivet holes in the outer side longitudinal member (1) and in the body with Ø 6.7 mm (areas G).

    Bottom view 

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12. Drill rivet holes in the outer side longitudinal member (1) with Ø 6.7 mm through the existing holes in the body (areas I).
13. Remove straightener and remove outer side longitudinal member (1) and the connecting parts.
14. Deburr rivet holes in the outer side longitudinal member (1) and body on both sides.
15. Remove drilling chips.

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16. Apply 2-component adhesive, Betaforce 2850L, to body in cross-hatched areas (areas K).

    Observe pretreatment of bonding surfaces and manufacturer's data for curing and processing time of 2-component adhesive, Betaforce 2850L.

17. Apply 2-component adhesive in cross-hatched areas on body (areas L).

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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18. Apply 2-component adhesive to all inside areas of the body in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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19. Apply 2-component adhesive to all inside areas of outer side longitudinal member (1) in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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20. Apply 2-component adhesive to all outside surfaces on the connecting parts (3) in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

21. As a lock mechanism and to prevent noise, coat tensioning screws and moving parts of connecting parts (3) with 2-component adhesive.
22. Install connecting parts and the outer side longitudinal member (1) and fix in place.
23. Rivet outer side longitudinal member (1) with Ø 6.5x14.5 rivets (areas Y₃ ).
24. Rivet outer side longitudinal member (1) with Ø 6.3x17.5 countersunk-head rivets (areas Z₃ ).

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25. Rivet outer side longitudinal member (1) with Ø 6.5x14.5 rivets (areas Y₃ ).

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26. Rivet outer side longitudinal member with Ø 6.5x14.5 rivets (area Y₃ ).

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27. Rivet outer side longitudinal member (1) with Ø 6.5x12.5 rivets (area Y₂ ).
28. Rivet outer side longitudinal member (1) with Ø 6.5x14.5 rivets (area Y₃ ).
29. Insert acoustic foam (2) with sealing compound in the outer side longitudinal member (1).