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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System (2 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install AC Refrigerant Compressor - AR83.55-S-5310EG

Remove/Install AC Refrigerant Compressor - AR83.55-S-5310EG

Model 447 With Engine 274 With Code HH9 (Air conditioner, automatic heater control) 

Model 447 448 With Engine 274 With Code HH4 (THERMOTRONIC automatic climate control) 

MODIFICATION NOTES

12.02.2018 "Breaking in refrigerant compressor when replacing", added. Operation step 10
Fig 1: AC Refrigerant Compressor Components Location - Model 447 With Engine 274 With Code HH9; HH4 (Shown With Transmission 711.6)
G16488678Courtesy of MERCEDES-BENZ USA

Shown On Model 447 With Transmission 711.6 

Shown On Model 447, 448 With Transmission 722.9 

G16488679Courtesy of MERCEDES-BENZ USA
DANGER Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA
Notice  Procedure for a damaged or leaky air conditioning system   AH83.30-P-0004-01KOA
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A
  Notes on handling refrigerant R134a   AH83.30-P-0003-01KOA
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system Model 447 except code HX1 (R-1234yf refrigerant), model 448 AR83.30-S-1760E
    Model 447 with code HX1 (R-1234yf refrigerant) AR83.30-S-1760EF
2 Unfasten coolant expansion reservoir and swivel out of working area with attached coolant hoses IMPORTANT Do not extract coolant. AR20.30-S-4950E
3 Remove refrigerant lines (1) from refrigerant compressor (5)   *BA83.30-Z-1012-01KOA 
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) INSTALLATION IMPORTANT Replace sealing rings and moisten with compressor oil.
TORQUE SPECIFICATION Screw, refrigerant line on refrigerant compressor
BB00.40-P-0362-01A
4 Seal openings on refrigerant lines (1) and refrigerant compressor (5) using stop plugs SPECIAL TOOL Record plug Fig 2
5 Remove charge air hose downstream of the charge air cooler   AR09.41-S-8625EG
6 Remove poly-V-belt from belt pulley of refrigerant compressor (5)   AR13.22-S-1202EG
7 Disconnect electrical connection (2)    
8 Remove screws (3, arrow) and remove refrigerant compressor (5) IMPORTANT Model 447, 448 with transmission 722.9
If necessary, carefully push oil lines (4) to one side.
TORQUE SPECIFICATION Screw, A/C compressor to major assembly carrier
*BA83.30-Z-1018-01KOA 
9 Install in the reverse order    
10 Carry out breaking in of refrigerant compressor (5) using vehicle diagnosis system When replacing the refrigerant compressor (5).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-S-2000-04E
AIR CONDITIONING

Number Designation Model 447 with engine 274, 651 Model 448 with engine 274
BA83.30-Z-1012-01KOA Screw, refrigerant line on refrigerant compressor Nm 20
AIR CONDITIONING

Number Designation Model 447 with engine 274, 651 Model 448 with engine 274
BA83.30-Z-1018-01KOA Screw, A/C compressor to major assembly carrier Nm 20
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA