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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instruments (07 Of 11) -- 447 Chassis >> Testing & Repair >> Disconnect/Connect Battery Ground Line - AR54.10-S-0003E

Disconnect/Connect Battery Ground Line - AR54.10-S-0003E

Model 447, 448 

MODIFICATION NOTES

13.11.2023 Operation step validity extended. Operation step 1  
13.11.2023 Information added. Operation step 4.2  
G16482821Courtesy of MERCEDES-BENZ USA

Shown on model 447.8 With Code XM7 (Facelift II) 

G16482822Courtesy of MERCEDES-BENZ USA

Shown on model 447.7 With Code XM7 (Facelift II) 

DANGER Risk of fire  /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A 
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice  Notes on carrying out repair work in the vehicle interior   AH68.00-D-0001-01KOS
Notice  Notes on battery   AH54.10-P-0001-01A
  Disconnect, connect     
1 Disconnect charging cable connector of high-voltage on-board electrical system and wait 30 s until power-down is complete. Model 447 with engine 780
If high-voltage on-board electrical system is charged via a charging cable connector.
 
2 Disconnect charger from on-board electrical system battery (G1). When an external charger is connected.  
3 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
4.1 Unclip storage compartment (1) at right seat box, starting at top, and remove. Model 447.8, 448.8
SPECIAL TOOL Long wedge
Fig 1
4.2 Remove side cover (4) from right seat box. Model 447.6/7, 448.7
IMPORTANT To do so, release catch hooks (arrows A), tilt cover forward and guide out.
 
5 Detach negative pole clamp screw (3) and remove ground line (2) from on-board electrical system battery (G1). NOTES
Do not pull on the ground line (2).
Otherwise, the battery sensor (B95) may be damaged.
TORQUE SPECIFICATION Bolt, ground line to negative terminal for on-board electrical system battery/additional battery
*BA54.10-Z-1001-01KOF 
INSPECT Check     
6 Check for absence of voltage on 12 V on-board electrical system. Model 447
with code ME0 (Electric motor 85 kW)
Model 447
with code ME4 (Electric motor 145 kW)
 
REFER TO DESCRIPTION & OPERATION Service Information: Determine absence of voltage of 12 V on-board electrical system after removing the ground or positive line of the on-board electrical system battery   SI54.10-S-0072A
REFER TO SPECIAL TOOLS 000 588 07 19 00 Measuring instrument IMPORTANT The engine hood must be closed. Observe the Service Information. WS54.00-Z-3005KOB
7 Detach ground line from auxiliary battery. Model 447.6/7
with code E28 (Additional battery for retrofitted consumers)
Model 447.7/8
with code EE8 (Battery 12V 100 Ah)
Model 447.7/8
with code EE9 (12 V/80 Ah additional battery)
When working on the Supplemental Restraint System (SRS).
AR54.10-S-0004E 
8 Disconnect ground line of support battery. When working on the Supplemental Restraint System (SRS).
Model 447
with code MJ8 (ECO start/stop function)
except code D50 (Full-length partition)
except code D51 (Entire partition with 1 window)
except code S23 (Co-driver's seat double seat)
Model 448
AR54.10-S-0111E 
    Model 447
with code D50 (Full-length partition)
with code MJ8 (ECO start/stop function)
Model 447
with code D51 (Entire partition with 1 window)
with code MJ8 (ECO start/stop function)
Model 447
with code MJ8 (ECO start/stop function)
with code S23 (Co-driver's seat double seat)
AR54.10-S-0111EE 
9 Disconnect ground line of Emergency-P battery. When working on the Supplemental Restraint System (SRS).
Model 447 with code G42 (7G-TRONIC PLUS) except code MJ8 (ECO start/stop function, Model 447 with code G43 (9G-TRONIC) except code MJ8 (ECO start/stop function, Model 447 with engine 780
AR54.10-S-0120E 
10 Connect in reverse order.    
11 Set time and date in instrument cluster or in driver display.    
BATTERY

Number Designation Model 447, 448
BA54.10-Z-1001-01KOF Bolt, ground line to negative terminal for on-board electrical system battery/additional battery Nm 5
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA