LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes -- Hydraulic & Mechanical System (2 Of 3) -- 447 Chassis >> Removal & Installation >> Check Torque Of Brake Line Banjo Bolt To Brake Hose (Front Axle And Rear Axle) (Code: VS2BREMPOS) - SM42.10-S-0045A

Check Torque Of Brake Line Banjo Bolt To Brake Hose (Front Axle And Rear Axle) (Code: VS2BREMPOS) - SM42.10-S-0045A

Model 447.603 23 as of 649332 up to 766941 with engine 274 with code G42 (7G-TRONIC PLUS) with code IK8 (Right-hand drive) with code IN2 (Wheelbase 3200 mm, overhang 1010 mm) with code JA6 (Active Brake Assist System) with code JK3 (Instrument cluster with pixel matrix display) with code MM1 (Engine M274 DEH 20 LA 155 kW (211 hp) 5500 rpm) with code RY2 (Tire pressure monitoring at FA and RA, wireless) with code ZU8 (National version for USA) 

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category Op. no. Operation text Time Acc. no. Code
P 02 1822 Operations: Check torque of banjo bolt for brake line to brake hose of front and rear axle - 42 960 92 VS2BREMPOS
P 02 1823 Operations: Clean area around banjo bolt for brake line to brake hose and bleed brake system (after check) - 42 960 92 VS2BREMPOS
G16503259Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
Notice  Brake fluid notes   AH42.50-P-0001-01A
Notice  Notes on installing brake hoses   AH42.10-P-9406-01A
Notice  Notes on repairs to brake system   AH42.00-P-0003-01A
  Notes on inspecting corrosion on brake lines   AH42.50-Z-0002-01A
  General information on malfunctions in the brake system   AH42.30-D-2007-01KOA
INSPECT Check     
1 Check whether vehicle is affected by measure. Affected vehicles: Check torque of brake line banjo bolt to brake hose (front axle and rear axle) (code: VS2BREMPOS)
IMPORTANT For authorized Mercedes-Benz service partners, only the entry in the "Extended VEGA Application" (EVA) system, in the "Current" tab is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary.
SM42.10-S-0045-01AAA
2 Raise vehicle.    
REFER TO TESTING & REPAIR     AR00.60-S-1000E
3 Check torque for banjo bolt (1) of brake line (2, 3) on brake hose (4, 5) of front axle (left and right). TORQUE SPECIFICATION Retaining screw, brake line to brake hose
If torque for banjo bolt (1) of brake line (2, 3) on brake hose (4, 5) of front axle (left and right) is wrong,

correct torque for banjo bolt (1) of brake line (2, 3) on brake hose (4, 5) of front axle (left and right) as per specifications.
*BA42.10-Z-1002-04KOD 
4 Check area around banjo bolt (1) of brake line (2, 3) on brake hose (4, 5) of front axle (left and right) for traces of brake fluid. If traces of brake fluid are found in the area of the banjo bolt (1) of the brake line (2, 3) on the brake hose (4, 5) of the front axle (left or right),

thoroughly clean soiled repair areas and bleed the brake system after completion of repair work.
Bleed brake system
AR42.10-S-0010E
REFER TO TESTING & REPAIR   IMPORTANT Clean corresponding brake line (2, 3), brake line connections and immediate surrounding area on vehicle.
Assembly cleaner
*BR00.45-Z-1028-04A 
5 Detach wheel and tire assemblies (left and right) from rear axle.    
REFER TO TESTING & REPAIR     AR40.10-S-1100E
6 Check torque for banjo bolt (1) of brake line (6, 7) on brake hose (8, 9) of rear axle (left and right). TORQUE SPECIFICATION Retaining screw, brake line to brake hose
If torque for banjo bolt (1) of brake line (6, 7) on brake hose (8, 9) of rear axle (left and right) is wrong,

correct torque for banjo bolt (1) of brake lines (6, 7) on brake hose (8, 9) of rear axle (left and right) as per specifications.
*BA42.10-Z-1002-04KOD 
7 Check area around banjo bolt (1) of brake line (6, 7) on brake hose (8, 9) of rear axle at left and right for traces of brake fluid. If traces of brake fluid are found in the area of the banjo bolt (1) of the brake line (6, 7) on the brake hose (8, 9) of the rear axle (left or right),

thoroughly clean soiled repair areas and bleed the brake system after completion of repair work.
Bleed brake system
AR42.10-S-0010E
REFER TO TESTING & REPAIR   Clean corresponding brake line (6, 7), brake line connections and immediate surrounding area on vehicle.
Assembly cleaner
*BR00.45-Z-1028-04A 
8 Mount rear axle wheel and tire assemblies (left and right).    
REFER TO TESTING & REPAIR     AR40.10-S-1100E
9 Lower vehicle.    
REFER TO TESTING & REPAIR     AR00.60-S-1000E
BRAKE LINES, BRAKE HOSES

Number Designation Model 447, 448
BA42.10-Z-1002-04KOD Retaining screw, brake line to brake hose Nm 14
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
PARTS ORDERING NOTE

Part no. Designation Quantity
A 000 989 56 05 Brake fluid for refilling (enter the appropriate supplementary code for the fluid amount when ordering). Only for traces of brake fluid in the area of the banjo bolt (1) of the brake lines (2, 3, 6, 7) on each of the brake hoses (4, 5, 8, 9) of the front or rear axle (left or right). n.B.