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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install Rear-Axle Brake Caliper >> Remove/Install Rear-Axle Brake Caliper - AR42.10-S-0080EA

Remove/Install Rear-Axle Brake Caliper - AR42.10-S-0080EA

Model 447, 448 

With Code B25 (Electric parking brake) 

With Code XM7 (MOPF II) 

G16507145Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A 
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Brake fluid notes   AH42.50-P-0001-01A 
Notice  Notes on repairs to brake system   AH42.00-P-0003-01A 
REMOVING Remove     
1 Activate brake lining change mode.   AR42.10-S-1710-01E 
2 Remove respective rear wheel.   AR40.10-S-1100E
3 Remove respective brake hose.   AR42.10-S-0025E 
4 Disconnect electrical connector (5) of the parking brake actuator motor.    
5 Unscrew screw (4) and disconnect electrical connector of the brake lining wear sensor.    
6 Remove brake lining wear sensor from brake caliper (2). IMPORTANT To do so, remove electric line of brake lining wear sensor from brake caliper (2).  
7 Unscrew screws (1) and remove brake caliper (2) from brake caliper support (3). IMPORTANT Dispose of screws (1) properly.  
8 Remove parking brake actuator motor from brake caliper (2). When replacing brake caliper (2).  
      AR42.20-S-0600E 
CLEAN Clean     
9 Clean brake caliper (2) and the areas that are soiled due to the brake fluid that has escaped. Assembly cleaner *BR00.45-Z-1028-04A 
    SPECIAL TOOL Brake caliper brush Fig 1
INSPECT Check     
10 Check condition of pistons, cover cap and brake hose of brake caliper (2). If damage exists,

replace brake caliper (2) or brake hose.
If brake caliper (2) is replaced,

replace brake caliper support (3).
TORQUE SPECIFICATION Screw, rear floating caliper carrier to semi-trailing arm
*BA42.10-Z-1003-12KOJ 
INSTALLING Install     
11 Screw in new screws (1) and attach brake caliper (2) to brake caliper support (3). TORQUE SPECIFICATION Screw, floating brake caliper to floating caliper carrier *BA42.10-Z-1002-12KOJ 
12 Attach brake lining wear sensor to brake caliper (2). IMPORTANT To do so, attach electric line of brake lining wear sensor to brake caliper (2).  
13 Connect electrical connector of brake lining wear sensor.    
14 Screw in screw (4). TORQUE SPECIFICATION Bolt, brake wear indicator wiring harness to floating caliper *BA42.10-Z-1004-12KOJ 
15 Connect electrical connector (5) of parking brake actuator motor.    
16 Install brake hose.   AR42.10-S-0025E 
17 Attach rear wheel.   AR40.10-S-1100E
18 Deactivate brake lining change mode.   AR42.10-S-1710-01E 
19 Bleed brake system.   AR42.10-S-0010E 
INSPECT Check     
20 Perform brake test on test stand.    
REFER TO MAINTENANCE Brake test   AP42.00-S-4290E 
REAR AXLE BRAKE CALIPER

Number Designation Model 447, 448
BA42.10-Z-1002-12KOJ Screw, floating brake caliper to floating caliper carrier Nm 34
REAR AXLE BRAKE CALIPER

Number Designation Model 447, 448
BA42.10-Z-1003-12KOJ Screw, rear floating caliper carrier to semi-trailing arm M14x1.5 Nm 172
REAR AXLE BRAKE CALIPER

Number Designation Model 447, 448
BA42.10-Z-1004-12KOJ Bolt, brake wear indicator wiring harness to floating caliper Nm 9
Fig 1: Identifying Brake Caliper Brush (000 589 26 68 00)
G10238915Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01