LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors (1 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install Liftgate Door Hinge - AR72.20-S-2654E

Remove/Install Liftgate Door Hinge - AR72.20-S-2654E

Model 447, 448 

G16488382Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Open the tailgate (1).    
2 Mark installation position of corresponding hinge (6)    
3 Remove retaining clip (7) on wiring harness (8) from corresponding hinge (6)    
4 Remove screws (2) TORQUE SPECIFICATION Bolt, hinge to body *BA72.20-Z-1001-03KOJ 
5 Remove bolts (3) TORQUE SPECIFICATION Bolt, hinge to liftgate *BA72.20-Z-1002-03KOJ 
6 Secure tailgate (1) against lowering    
7 Unscrew bolt (4) on left and right hinge (6) INSTALLATION IMPORTANT Observe marking.
TORQUE SPECIFICATION Bolt, hinge to body
*BA72.20-Z-1001-03KOJ 
8 Unscrew bolt (5) from corresponding hinge (6) and remove hinge (6) INSTALLATION IMPORTAN Observe marking.
IMPORTANT Always replace hinges (6) separately one after the other.
TORQUE SPECIFICATION Bolt, hinge to liftgate
*BA72.20-Z-1002-03KOJ 
9 Remove cover (9) from removed hinge (6) When replacing hinge (6).  
10 Install in the reverse order    
11 Repair bolt heads with a suitable touch-up paint pen    
INSPECT Check     
12 Check gap dimension on tailgate (1) Model 447.### ## up to 026646 AR72.20-S-0002E 
    Model 447.### ## as of 026647
Model 448
AR72.20-S-0002EA 
LIFTGATE

Number Designation Model 447, 448
BA72.20-Z-1001-03KOJ Bolt, hinge to body Nm 31
LIFTGATE

Number Designation Model 447, 448
BA72.20-Z-1002-03KOJ Bolt, hinge to liftgate Nm 23