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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors (1 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install Hinge For Pop-Out Window Of Liftgate - AR72.20-S-2655E

Remove/Install Hinge For Pop-Out Window Of Liftgate - AR72.20-S-2655E

Model 447, 448 

G16488383Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Open vent window (4)    
2 Mark installation position of hinge (1) on vent window (4) and liftgate (5)    
3 Unscrew nuts (3) from left and right hinge (1) IMPORTANT Helper required.
IMPORTANT Change hinges (1) one after another.
INSTALLATION IMPORTANT Observe corresponding markings.
TORQUE SPECIFICATION Nut, hinge to pop-out window
*BA72.20-Z-1016-03KOJ 
4 Unscrew bolt (2) and remove corresponding hinge (1) IMPORTANT Helper required.
INSTALLATION IMPORTANT Observe corresponding markings.
TORQUE SPECIFICATION Bolt, hinge for pop-out window to liftgate
*BA72.20-Z-1017-03KOJ 
5 Install in the reverse order    
INSPECT Check     
6 Check gap dimension "HB" between vent window (4) and liftgate (5) HAND-HELD TESTER Gap dimensions
Adjust gap dimensions
*BE60.00-Z-1008-01KOJ 
    SPECIAL TOOL Feeler gauge
In the event of complaints:

Adjust gap dimension "HB".
Fig 1
    TORQUE SPECIFICATION Nut, hinge to pop-out window *BA72.20-Z-1016-03KOJ 
    TORQUE SPECIFICATION Bolt, hinge for pop-out window to liftgate *BA72.20-Z-1017-03KOJ 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ Adjust gap dimensions Rear window in liftgate, all-round Dimension "HA" mm 4 (±1)
Folding rear window in liftgate, all-round Dimension "HB" mm 4 (±1)
Liftgate to tail lamp Dimension "HC" mm 4, 5 (±1)
Liftgate to bumper at side Dimension "HD" mm 4 (±1)
Liftgate to bumper at bottom Dimension "HE" mm 6 (±1, 5)
Liftgate to roof frame Dimension "HF" mm 5, 5 (±1)
For picture, see   AR60.00-S-0700-01E
LIFTGATE

Number Designation Model 447, 448
BA72.20-Z-1016-03KOJ Nut, hinge to pop-out window Nm 6
LIFTGATE

Number Designation Model 447, 448
BA72.20-Z-1017-03KOJ Bolt, hinge for pop-out window to liftgate Nm 23
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07699374Courtesy of MERCEDES-BENZ USA