Inner Section Of Rear Side Wall Paneling Up To The Window Cutout Removal And Installation - Ar63.10-S-0040E
Model 447.6
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle
Model 447.6
with code W29 (Window fixed behind)
Right side of vehicle
Model 447.7
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle
Model 447.7
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle
Model 447.8
Right side of vehicle
Model 447.8
with code T19 (Sliding door left)
Left side of vehicle
Model 448.7
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle
Model 448.7
with code W29 (Window fixed behind)
Right side of vehicle
Model 448.8
Right side of vehicle
Model 448.8
with code T19 (Sliding door left)
Left side of vehicle
Shown on right side of vehicle, model 447.703
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with Motor 780 |
AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with Motor 780 | AH00.00-Z-0300-01A |
| Notice | Special instructions for lifting and supporting vehicle | AH00.60-S-0100-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | Welding protection blanket |
|
| 3.1 | Remove respective sidewall paneling up to window cutout. | Only with corresponding damage profile. | AR63.10-S-5893E |
| 3.2 | Remove respective complete sidewall paneling. | Only with corresponding damage profile. | AR63.10-S-0126E |
| 4 | Remove rear sidewall paneling lower section. | Only where removing sidewall paneling up to window cutout. | AR63.10-S-5665E |
| 5 | Cut off inner side wall (1), front reinforcement (2), rear reinforcement (3), outer rear wheel well (4), and C-pillar (5). | AR63.10-S-0040-01E | |
| Clip: Cut off inner part of rear sidewall paneling up to window cutout | GB63.10-S-0000-00A | ||
| 000 588 15 84 00 Heat gun | Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare inner side wall (1), front reinforcement (2), rear reinforcement (3), outer rear wheel well (4), and C-pillar (5) for installation. | AR63.10-S-0040-02E | |
| Clip: Prepare inner part of rear sidewall paneling up to window cutout for installation Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner |
GB63.10-S-0000-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 7 | Install and weld in inner side wall (1), front reinforcement (2), rear reinforcement (3), outer rear wheel well (4), and C-pillar (5). | AR63.10-S-0040-03E | |
| Clip: Install and weld in inner part of rear sidewall paneling up to window cutout | GB63.10-S-0000-02A | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Clamping pliers (Standard) Angular grinder Rotary wire brush Hand drill Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Remove welding protection blankets. | Welding protection blanket |
|
| 9 | Install rear sidewall paneling lower section. | Only where removing sidewall paneling up to window cutout. | AR63.10-S-5665E |
| 10.1 | Install respective sidewall paneling up to window cutout. | Only with corresponding damage profile. | AR63.10-S-5893E |
| 10.2 | Install respective complete sidewall paneling. | Only with corresponding damage profile. | AR63.10-S-0126E |
| 11 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |