Remove/Install Panoramic Roof - AR77.21-P-0750FRX
Model 290 with code 416 (Panoramic sunroof)
MODIFICATION NOTES
| 06.02.2020 | Workshop equipment BR00.45-Z-1031-02A removed. | Operation step 17 |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows | Wear protective gloves and safety glasses. | AS67.00-Z-0004-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Topical note | Notes on removal/installation of windows | AH67.10-P-1000-02RT | |
| Topical note | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Topical note | Notes on handling adhesive | AH67.00-P-1000-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Roll down side window of driver's door and front passenger door completely. | Side window of driver's door and front passenger door must be completely open. Otherwise, closing one of the doors during the curing time of the adhesive will cause air pressure in the vehicle interior, pressing the panoramic roof (1) to the outside. |
|
| 2 | Open roller sunblinds completely. | ||
| 3 | Remove headliner. | AR68.30-P-4300FRX | |
| 4 | Remove rear roller sunblind at panoramic roof (1). | AR77.21-P-0201LWE | |
| 5 | Remove front roller sunblind at panoramic roof (1). | AR77.21-P-0200FRX | |
| 6 | Unclip left and right roof trim strips. | Fig 1 | |
| 7 | Remove nuts (3) and remove roof rack mount (4). | ||
| 8 | Remove screws (5) and remove roof frame mounting supports (6). | ||
| 9 | Mask all paint surfaces adjacent to panoramic roof (1) with protective foil. | ||
Protect paint surfaces against damage and contamination. Otherwise scratches or score marks as well as contamination when applying the adhesive material will occur when cutting the adhesive seams or when removing or inserting the panoramic roof (1). |
|||
Protective foil |
|||
| 10 | Open liftgate and remove trunk lid hinge trims (2). | Fig 1 | |
| 11 | Insert cutting wire at point (B) through adhesively bonded connection (hatched area). | ||
| 12 | Cut adhesively bonded connection (hatched area), starting at starting point (B), in both directions up to end point (C). | In areas (D), lift panoramic roof (1) from already cut side using an Otherwise the cutting wire will get caught on the body and tear. Protect adjacent surfaces with |
|
Carefully cut adhesively bonded connection (hatched area). The body may otherwise be damaged. |
|||
| Fig 3 | |||
| Fig 1 | |||
| 13 | Lift panoramic roof (1) using cup suction tools and remove. | ||
| Preparation | |||
| 14 | Prepare body flange for installation. | AR77.21-P-0800-05FRX | |
Before starting work, all component parts, materials, and tools must be prepared for installing the panoramic roof (1). The permissible processing and joining times cannot be observed otherwise. |
|||
| 15 | Prepare frame of panoramic roof (1) for installation. | AR77.21-P-0800-02FRX | |
| Install | |||
| 16 | Check roller sunblinds for proper assembly. | ||
| 17 | Apply adhesive material for panoramic roof (1) to body flange. | AR77.21-P-0800-03FRX | |
Apply adhesive material to body flange on vehicle side within 25 min. Otherwise the strength of the adhesively bonded connection (hatched areas) will be impaired and the required adhesion of the adhesive material is not ensured. |
|||
| 18 | Position panoramic roof (1) on body flange with cup suction tools, align according to gap dimensions, and fix in place. | AR60.00-P-0900-01FRX | |
After applying adhesive material, position panoramic roof (1) on body flange within 10 min. and fix in place in its final installation position. Otherwise required adhesion of the adhesive material is not ensured. |
|||
After panoramic roof (1) has been glued in, the vehicle must not be moved for at least 10 h. Otherwise the strength of the adhesively bonded connection (hatched areas) will be impaired and the required adhesion of the adhesive material is not ensured. |
|||
| Panoramic roof to liftgate | *BE60.00-P-1022-01KA | ||
| Fig 2 | |||
| 19 | Place down roof lining in vehicle interior. | ||
| 20 | Install windshield. | AR67.10-P-1700FR | |
| 21 | Remove protective foils from roof. | After curing time of adhesive material. | |
| 22 | Install roof rack mount (4) and nuts (3). | After curing time of adhesive material. | |
| 23 | Install roof frame mounting supports (6) and screw in screws (5). | After curing time of adhesive material. | |
| 24 | Install trunk lid hinge trims (2). | After curing time of adhesive material. | |
| 25 | Clip in left and right roof trim strips. | After curing time of adhesive material. | |
| 26 | Install headliner. | After curing time of adhesive material. | AR68.30-P-4300FRX |
| 27 | Read out and delete fault memory. | ||
| AD00.00-P-2000-06FR | |||
| Check | |||
| 28 | Perform function test of systems affected by preceding work procedure. |
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1022-01KA | Panoramic roof to liftgate | Dimension "R2" | mm | 5, 5 (-1, 5/+1, 0) |
| For picture, see | AR60.00-P-0900-01FRX | |||