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Remove/Install Rear Axle Spring - AR32.20-P-0232FRX

Model 290 

except code 489 (AIR BODY CONTROL) 

Fig 1: Rear Axle Spring Components Location - Model 290 Except Code 489
G16553390Courtesy of MERCEDES-BENZ USA
G16553391Courtesy of MERCEDES-BENZ USA
G16553392Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by pinching or crushing when working on springs or spring bodies that are under tension Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. AS00.00-Z-0001-01A
Topical note  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Remove rear wheel.   AR40.10-P-1102A
2 Remove shock absorber from spring link (2).   AR32.25-P-0110FRX 
3 Tension rear axle spring (1).   AR32.20-P-0202-06FRX 
    SPECIAL TOOL Clamping plates Fig 2
    SPECIAL TOOL Tensioning device Fig 3
4 Release spring seat (5) and remove.    
5 Remove rear axle spring (1) from spring link (2). IMPORTANT Pay attention to installation position.  
6 Mark installation position of rear axle spring (1) relative to upper clamping plate and lower clamping plate using suitable adhesive strips. IMPORTANT Do not use a touch-up paint pen because the rear axle spring (1) is color-coded.  
7 Relieve rear axle spring (1).    
INSPECT Check     
8 Check rear axle spring (1) for paint damage. When reinstalling rear axle spring (1).
In the event of a problem,

Repair paint damage using a black touch-up paint pen.
 
9 Check plastic shims (3) with spring seat (4) and spring seat (5) for damage. INSTALLATION IMPORTANT : Make sure that plastic shims (3) (arrows b, c) and spring seat (5) (arrows d) are correctly seated.
IMPORTANT When replacing rear axle spring (1), the spring seat (5) must be replaced. The spring seat (4) must be replaced with a spring seat (4) with a notch.
In the event of a problem,

Replace plastic shims (3) with spring seat (4) or spring seat (5).
 
INSTALLING Install     
10 Transfer markings to new rear axle spring (1) using previously-applied adhesive strips. When replacing rear axle spring (1).  
11 Tension rear axle spring (1).   AR32.20-P-0202-06FRX 
    SPECIAL TOOL Tensioning device Fig 3
    SPECIAL TOOL Clamping plates Fig 2
12 Position rear axle spring (1) in spring link (2).    
13 Attach spring seat (5) to spring link (2). IMPORTANT Helper required.  
14 Relieve rear axle spring (1). IMPORTANT Ensure correct seating of spring seat (4) and spring seat (5) (arrow e) relative to rear axle spring (1).  
15 Attach shock absorber to spring link (2).   AR32.25-P-0110FRX 
16 Attach rear wheel.   AR40.10-P-1102A
INSPECT Check     
17 Check and correct headlamp adjustment. When replacing components.  
REFER TO MAINTENANCE     AP82.10-P-8260O
Fig 2: Identifying Clamping Plates (211 589 03 63 00)
G16163479Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Tensioning Device (202 589 02 31 00)
G16163480Courtesy of MERCEDES-BENZ USA