A-Pillar Complete Replacement - Ar63.20-P-1100FR
Model 257, 290
Shown on model 257
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notes on foam-protected insulation in body | AH60.00-P-0041-01A | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove upper front longitudinal member (1), strut (2), reinforcement (3) and bracket (4). | AR62.20-P-1286-01FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 4 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 5 | Place vehicle on straightening bench and fasten. | ||
| 6 | Remove A-pillar paneling (5), A-pillar reinforcement (6) and A-pillar inner panel (7). | AR63.20-P-1100-01FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 7 | Prepare A-pillar paneling (5), A-pillar reinforcement (6), A-pillar inner panel (7), outer connecting panel (8) and inner connecting panel (9). | AR63.20-P-1100-09FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 8 | Prepare upper front longitudinal member (1), strut (2), reinforcement (3) and bracket (4). | AR62.20-P-1286-02FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 9 | Install welding fixture. | AR62.20-P-1286-05FR | |
| Fig 3 | |||
| Fig 4 | |||
| 10 | Install upper front longitudinal member (1), strut (2), reinforcement (3), bracket (4), A-pillar paneling (5), A-pillar reinforcement (6), A-pillar inner panel (7), outer connecting panel (8) and inner connecting panel (9). | AR63.20-P-1100-10FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Seam seal 300 ml in black or white | *BR00.45-Z-1003-01A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| Fig 3 | |||
| Fig 4 | |||
| Fig 2 | |||
| If a basic body filler is used as an alternative to the restoration of surfaces with body solder, ↓ apply basic body filler. |
AR60.00-P-0031-01LWG | ||
| Basic body filler | *BR00.45-Z-1057-07A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 11 | Remove welding device. | ||
| 12 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 13 | Clean weld joints and sheet metal flange. | ||
| 14 | Remove spark protection blankets. | ||
| 15 | Clean repair area. | ||
| 16 | Prime repair areas with a primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 17 | Seal seam after repair. | Model 257 | AR97.10-P-4000FR |
| Model 290 | AR97.10-P-4000FRX | ||
| 18 | Paint repair areas and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 19 | Supplement cavity preservation. | Model 257 | AR97.20-P-1500FR |
| Model 290 | AR97.20-P-1500FRX | ||
| 20 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Seam seal 300 ml in black or white | A 005 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1055-13A | Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |